yamaha rhino 660 troubleshooting

Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying. If the indicator light flashes while riding, have a Yamaha dealer check the speed sensor circuit. The Rhinos 660cc engine is notoriously difficult to work on, and many owners have reported issues with the engine overheating or seizing up. Web The Yamaha Rhino 450 660 Or 700 Sxs Repair Manual Will Be Arranged In A Clear And Logical Manner. The technical storage or access is strictly necessary for the legitimate purpose of enabling the use of a specific service explicitly requested by the subscriber or user, or for the sole purpose of carrying out the transmission of a communication over an electronic communications network. Then, it will suggest you check the relays next to switches. First, clean your vehicle properly. This vehicle complies with almost all state off-highway noise level and spark arrester laws and regulations. Search in YAMAHA RHINO 660 2007 Owners Manual online. 2008 Rhino 700 FI YXR70FXGR 2008 Rhino 700 starter will not activate, solenoid?05 Yamaha 450 rhino carburetor rebuild it2004 Yamaha 6x6 carburetor return line2005 rhino 450 4x4 carburetor problems2006 Yamaha rhino 660 Carburetor manual2000 Yamaha trailblazer 250 carburetor problems2000 trailblazer 250 carburetor diagram2001 Yamaha ATV carburetor adjustment1988 Yamaha 90 cc trail boss carburetor float specs2005 yamaha 350 bruin 4x4 how to work carburetor vacuum1994 Yamaha 400 4x4 carburetor problems1995 wolverine 350 carburetor adjustments1996 yamaha wolverine 350 carburetor1997 explorer 4x4 atv carburetor repair1997 yamaha big bear 350 carburetor1998 Yamaha 425 magnum carburetor Save my name, email, and website in this browser for the next time I comment. why would my 2009 yamaha rhino not charging seems like ever time i ride it my battery goes dead - Yamaha 2009 Rhino 700 FI Auto 4x4 question . Move in direction b to turn off the starter (choke). Always inspect your vehicle each time you use it to be sure it is in safe operating condition. wear a seat belt when riding in the vehicle. I've been a car mechanic for as long as I can remember. If necessary, apply them several times to let friction dry out the linings. drive straight up and down inclines-driving across the side of an incline increase the risk of overturn. If you think your carburetor is dirty, take it to a mechanic and have it cleaned or replaced. Key Specs & Features Engine Drivetrain Suspension Tires & Brakes Dimensions & CapacitiesIV. Let us know if we can help. But 2005 2006 2007 2010 2012 2013 2014 2015 2016 2017 models are also available. Not flashy, but up to any task. It is tough to point out an exact reason for this problem. And this liquid/oil-cooled engine combines with a reliable Yamaha Ultramatic V-Belt automatic transmission to generate a decent amount of horsepower. Never go over the top of a hill at speed if you cannot see what is on the other side. Any reprinting or unauthorized use without the written permission of. Just clean the clutches and put some grease on them. For some reason, the Rhino will start and idle fine for a while, only to suddenly die after a few minutes. The solution to this problem is easy. In this blog post, well take a close look at the most common problems with the Ranger 700, Read More Most Common Problems With Polaris Ranger 700 XPContinue, The Can-Am Outlander 570 is a versatile ATV that can be used for hunting, farming, or recreation. Cargo should be as far forward in the bed as possible, and distributed evenly from side to side. POTENTIAL HAZARD Improper handling of gasoline. Keep weight in the cargo bed centered, and as low and far forward as possible. Use engine braking to help you go slowly. Try to clean the air filter every few days if you regularly drive on dirt trails. Storage . Read and understand all of the labels on your vehicle. A sudden shut down of the engine is the main sign of this problem. If the light comes on during operation, stop the engine as soon as it is safe to do so and allow the engine to cool down for about 10 minutes. If you should swallow some gasoline or inhale a lot of gasoline vapor, or get some gasoline in your eyes, see your doctor immediately. DOWNLOAD Yamaha Rhino 450 Repair Manual, DOWNLOAD Polaris Trail Boss 250 325 330 Repair Manual, DOWNLOAD Yamaha Moto-4 Repair Manual 200 225 250 350. For example, the first section might cover general information on the frame and body. To learn more about the most common problems with the Yamaha Rhino 660 ATV, keep reading this guide. First, Disconnect the battery. If you experience any of these problems with your vehicle, its important to get them fixed as soon as possible to avoid further damage and expensive repairs. Wearing the seat belt improperly. Position the shoulder belt over your shoulder and across your chest. While the last Yamaha Rhino 660 was produced in 2012, well-cared-for used models are just as reliable as ever. If youre considering purchasing a Rhino 660, its important to be aware of these potential problems so you can be prepared for them if they do arise. However, we havent heard of any engine problems with the latest versions of the Yamaha Rhino i.e. If the manual covers more than one variation of the model of SxS, the wiring diagrams for each variation should be included. Set your volt/ohm meter to DC volts, and connect it across the two battery terminals. The most probable issue is that theres corrosion built up. 2007 YXR66FSPW Rhino 660 4WD Sport Edition Five-valve cylinders are patented on the engine. If its okay, move on to inspecting the crankshaft. 2008 Rhino 700 FI Special Edition II YXR70FSP2X Improperly loading a trailer and failure to use extra care when pulling trailer can cause an accident or injury. Record the information on this la-, bel in the space provided. This is particularly important when driving in rough terrain. Always follow proper procedures for going uphill. Users have been satisfied with how the Yamaha Rhino performs in tough situations. Always go at a speed that is proper for the terrain, visibility, operating conditions, and your experience. First, clean the clutches inside out properly. This problem can rarely occur only when you neglect the battery for a long time. Known for being cold-blooded and taking some time to start. Always adjust the shock absorbers on the left and right side to the same setting. In cold weather, the battery works well without maintenance. Frequent or severe bottoming can cause increased wear or damage to the vehicle. If these prove to be not the issue, then it is time to check the wiring. It goes pretty smooth on rough roads. On-Command four-wheel drive switch 2WD/4WD, 2.On-Command four-wheel drive switch 2WD/4WD. HOW TO AVOID THE HAZARD. Among the many problems that can plague an ATV, few are as frustrating as a 4WD wiring problem. The engine and its components can be accessed by removing the seats and center console. Coolant temperature warning light does not come on. Most users of the vehicle are satisfied with its performance. He owns a Yamaha Rhino 660 and he said I was riding with my Rhino probably at 40 mph for about 40 minutes. 4.Position the shoulder belt over your shoulder and across your chest. Functions of the respective switch positions are as follows: All electrical circuits are supplied with power, and the headlights and taillights come on when the light switch is on. There are a few things you can do to prevent overheating: Make sure the radiator is clean and unobstructed. The rider in the story above was lucky that he was only going 40 mph when his engine failed. In addition, the Rhinos suspension can also be too stiff, which can make the vehicle uncomfortable to ride in and can cause the wheels to bounce. Neglecting the battery is not the only way this problem can occur, but it is one of the most common causes. 2009 Rhino 450 YXR45FYR In addition, the Rhinos brakes can also fade after extended use, which can make it difficult to stop the vehicle on steep hills or when driving in mud or snow. Some manuals contain both. Never operate the vehicle on hills that are too steep for it or for your abilities. You need to remove the shift shaft from the vehicle first. 2008 Rhino 450 YXR45FXGR If youre the owner of a Yamaha Rhino 660, then you know that this machine can be both a joy and a pain. This can be a sign of neglecting the battery for a long time. Yamaha Rhino 660 Problems To Watch Out For: Video of Common Problems With Yamaha Rhino 660, 2023 Comparison Between Nitto Ridge Grappler vs Toyo Open Country RT, What is Mean of Jeep Key Fob Not Detected: How to Fix? Most mechanical components are borrowed from the already proven Yamaha Grizzly 660, including the engine, transmission, and suspension. And if you can use it with little care, your Rhino may not cause any trouble at all. This manual will provide you with a good basic understanding of the features and operation of this vehicle. Always go slowly and be extra careful when operating on unfamiliar terrain. Some manuals contain both. This displacement sometimes occurs in aged Yamaha Rhino 660 vehicles, as its a natural change over time. Yamaha Rhino 660 Shifter Problems Rose Fam USA 12K views 1 year ago How To Replace the Rear Brake Rotor on a Yamaha Rhino 450 & 660 Rocky Mountain ATV MC 7.5K views 1 year ago. The OEM issued a recall and offered free safety-enhancing repairs on all affected 2006 Yamaha Rhino 660s, alongside its 440-cc and 700-cc namesakes. Changing from 2WD to 4WD or from 4WD to 4WD-LOCK (DIFF.LOCK), or vice-versa while the vehicle is moving. This could distract the operator and increase the risk of losing control and an accident. Step 1. Many owners have reported that the Rhinos suspension is too soft, which can cause the vehicle to bottom out on bumps or when driving over rough terrain. Never carry passengers in the cargo bed. Keep your feet on the floorboard. Never carry passengers in the cargo bed. To troubleshoot this problem, some may go through the user manual. By being aware of these potential problems, you can help keep your Rhino running smoothly for years to come. http://www.501parts.com/shop/ Thanks for watching. With a little time and effort, most 4WD wiring problems can be resolved without too much difficulty. 3.Open the auxiliary DC jack cap, and then insert the accessory power plug into the jack. This vehicle is designed and manufactured for. You can order a shift shaft online. We have found some common problems with Yamaha Rhino 660 that should be addressed before purchasing. The operator could lose control or the operator or passenger could fall if the seat is loose during operation. Some of these service manuals are PDFs, some are compressed files so you may need third party software to open the manual. If gasoline spills on your skin, wash with soap and water. Never operate the vehicle in fast flowing water or water deeper than the floorboards on this model. Never hold onto the enclosure except when using the handgrip inside the enclosure. Pull up on the latch plate to make sure it is secure. 2009 Rhino 700 FI YXR7FYL. Though its been out of production since 2007, there are still many Rhino 660s on the road today. To me, the cat seemed kinda tankish all the way around and do I dare say kinda rode like a Ranger., A user has both an Arctic Cat and Yamaha Rhino 660. A patented stainless steel exhaust system is included. The dual hydraulic disc brakes in front and single shaft mounted disc brake are operated via the brake pedal and together provide plenty of stopping power to slow the Rhino in any terrain. Hence, your attention is required to solve the problem. Compact overall size enables it to be loaded (barely) into the bed of a full-size pickup. Due to the synchronizing mechanism in the differential gear case, the light may not come on until the vehicle starts moving. Push down on the buckle end of the belt as you pull up on the shoulder part so the belt is snug across your hips. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. To lock the differential gear in 4WD, stop the vehicle, make sure the On-Command four- wheel-drive switch is set to 4WD, move the lever to position b, and then set the switch to LOCK. The valves can become bent or damaged, and this can cause the engine to misfire or run rough. Every day after you return home with your Yamaha Rhino, clean it properly. Ask a Yamaha dealer to inspect the electrical circuit. The shoulder belt should fit against your chest. 2008 Rhino 450 Special Edition YXR45FSPX Free repair manual for Yamaha Rhino 660 Service Manual Repair 2004 2007 Yfr660fa Utv. If necessary, use the brakes gradually to help you go slowly. 2009 Rhino 700 FI Sport Edition YXR7FSPY If youre one of those people, then its important to be aware of the potential problems that your Rhino could experience. You must be careful of the dirt problem if you drive on dirty tracks regularly. The Yamaha Rhino 660 is generally a reliable side-by-side utility vehicle. One of the drawbacks to this older model is the use of a carburetor. The Yamaha dealers may recognize this problem. Starting a cold engine requires a richer air-fuel mixture. Whats more is that the problem is often accompanied by difficulty restarting the engine afterwards. Around 2007, Yamaha made this right by committing to install side doors on all new Rhino models and offering to install them free of charge on all previously manufactured Rhino 660s. 0:00 / 3:14 Yamaha Rhino 660 4wd Wiring Problem Guide- Where and How to Look 501PartsTech 1.47K subscribers Subscribe 28K views 3 years ago We specialize in Troubleshooting and Parts for. Passenger must be able to reach and hold the handgrip inside enclosure. Overall, the Yamaha Rhino 660 is a great vehicle and worth the money. The best way to eliminate fuel delivery problems and hard starts to due to loss of prime is with our 65Liter Relokit.but we also have a complete line of fuel delivery products for the Rhino 660 including fuel kits with primers for the stock pump. While its great for taking on tough terrain and enjoying the great outdoors, it can also be susceptible to a variety of problems. Push the latch plate into the buckle until it clicks. SxS repair manuals are often found in electronic and downloadable format. Depending on whats wrong with your Rhino 660 UTV, the cost of repairs could vary: Another issue with the Rhino 660 is that users may experience a clutch out of place, which causes it to not work properly. You know something is wrong, but. Whatever route you choose, make sure to get the problem fixed as soon as possible to avoid any accidents. This indicator light comes on when the drive select lever is in the N position. Heres a list of some of the most common issues with Yamaha Rhino 660 that you may encounter: Wiring issues are common with vehicles. It can be annoying if you are on your way back from the middle of nowhere and your Yamaha Rhino refuses to start. 2005 Rhino 660 Hunter YXR66FAHT Then eliminate the damaged area and connect both ends of the wire with a soldering iron. Rhino 700. 2006 YXR45FAHV Rhino 450 RealTree HD Camo Reduce speed when carrying cargo. And with its overall compact size, the Rhino is one of only a handful of utility vehicles that can be squeezed into the 8-foot bed of a full-size pickup truck. One possible remedy to this problem is increasing the size of your UTV tires. After going through deep research, all find positive reviews of the Yamaha Rhino 660. any latin characters (a-z, A-Z) any numbers (0-9) special characters ("-", "_" and "."). Then try to start the Rhino 660. Then check it with a voltmeter to see if the battery is alright. If you have a bad clutch that you need to replace, its going to cost you somewhere in the ballpark of $600 for an entire clutch kit. 3.Put the lap portion of the belt low on your hips. Otherwise, your hand could be injured if it is caught between the enclosure and an obstacle outside the vehicle. It can also damage the pistons, valves, and similar parts. If necessary, use the brakes gradually to help you go slowly. This can cause one or more of the clutches to tip over, resulting in extra weight inside the system. FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. Turn the main switch to START with the transmission in the neutral position. We couldnt know whether it was his fault or the vehicles, he just said this , Cracks in the frame where the rear diff is mounted., One user found his Yamaha Rhino 660 is prone to sucking dirt. Too much dust or sand can jam up on the engine area by easily penetrating the poor air filter. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); 2023 Off Road Ranker | Privacy Policy | About | Contact Us. Have you ever felt your car jerk when you give it some gas? At first, the manual will suggest you check the servo motor as this is the most common issue that folks have with 4WD. They made minor upgrades from year to year, and the model is still popular today. Always check that the accelerator pedal returns normally before starting the engine. And if you need any help, were always here to lend a hand. This information will. However, that wasnt the reason. Required fields are marked *. There is increased risk of being killed or seriously injured in an accident. Always be especially cautious on these kinds of terrain. When transporting the vehicle in another vehicle, be sure it is kept in an upright position. 2007 YXR45FHW Rhino 450 Hunter However, if the SxS model has slight differences, such as electric shift versus manual shift, the manual may cover all variations of the model. This vehicle is designed to carry the driver and one passenger. Maximum slope angle: 15. With 11 inches of ground clearance and 7.3 inches of wheel travel, Yamaha Rhino 660 is undoubtedly one of the best UTVs for driving on the roughest trails. Love enjoying my work and my blog. After that, secure them in the right positions. Never operate on excessively rough, slippery, or loose terrain until you have learned and practiced the skills necessary to control the vehicle on such terrain. Always go slowly and be extra careful when operating on unfamiliar terrain. 2009 Rhino 700 FI Ducks Unlimited YXR7FDUY The wiring problem most of the time happens near the battery or the engine. Do not brake abruptly when carrying loads in the cargo bed. 2009 Rhino 450 Hunter YXR45FHY It can happen due to the shift shaft wearing out. The Yamaha Rhino 660 definitely has an aggressive look. See starting instructions prior to starting the engine. The amount of fuel in the fuel tank can be checked through the fuel level check window. They are also longer (61) wide. Never operate at speeds too fast for your skills or the conditions. To install a seat, insert the projections on the rear of the seat into the seat holders and push down on the seat at the front. For more on Yamaha UTVs and ATVs, check out the following guides before hitting the trail: SAE 10W-40, 5W-30, 10W-30, 15W-40, 20W-40, 20W-50, Shaft Drive w/ On-Command Four Wheel Drive, Upgrading the clutch system, including the spring, weights and clutch sheave, Replacing the stock tires with bigger tires. Cut the area with a wirecutter. 2007 YXR45FW Rhino 450 Repair Manual In consequence, you can shift and drive properly with shifting issues. The enclosure cannot protect occupants in all foreseeable accidents, including rollover. Knowing about these potential problems can help you avoid them or, Read More The Most Common Problems With Can-Am Outlander 570Continue, If you own a Can-Am Maverick Sport, you may have experienced some common problems. 2006 YXR66FAEXGV Rhino 660 4WD Exploring Edition Hunter Green Push the cargo bed release lever down, and then slowly lift up the cargo bed until it stops. If yes, then you can be sure that the problem is with the wiring. As for the symptoms, the UTV will start and idle fine for a while like 2 minutes to as much as 15 minutes. It may get stuck or act unusually. 5.To release the buckle, firmly press the release button. 2008 Rhino 700 FI YXR70FXR Replace whichever part you find faulty. As a result, dirt gets sucked into the vehicles interior and collects on certain parts of the engine system. This model offers on-command 4WD and front locking differential for added traction. But it seems like Yamaha Rhinos may have a bit of a weakness when it comes to their starting issue. Experts suggest Applying filter grease around the outer edges of the engine, then carefully placing the filter. Keep hands and fingers away from the pinch points between the bed and the frame. Never exceed the stated load capacity. Spark plugs can also cause problems in Rhino 660 engines. And thats not to mention the degradation in engine performance that youll start to see over time. 2009 Rhino 700 FI Sport Edition II YXR7FSP2Y The technical storage or access that is used exclusively for statistical purposes. With hydraulic disc brakes on the front and rear, it offers excellent handling. The Rhino 660 features a long-travel suspension with independent double wishbones and coil spring shocks in all four corners. In this blog post, well discuss the most common problems owners face and how to fix them. The rear dumping cargo bed is roomy enough to handle around 400 lbs and makes this vehicle an excellent fit for tasks like hauling brush, bricks, or firewood. Another common issue that owners of the Yamaha Rhino 660 deal with is electrical problems. Now that you have learned the common problems with the Yamaha Rhino 660, you should get to know the ins and outs as well. Ours is last year of 660 and have had no problems with it - it is about 40 top speed but that is fast enough as far as I am concerned - bought the Rhino because it would go in back of pickup but found that we hardly ever load it anyway so I would probably go for a wider machine next time L8Bloomer Conclusion. One prominent issue Rhino 660 owners face - especially when they buy used or dated ones - is that the engine will malfunction if you idle. Yamaha essentially took the same technology that made the Grizzly 660 such an impressive ATV and installed it into the body of the Rhino. Engine malfunction is one of the most common issues with off-road utility vehicles. WHAT CAN HAPPEN. Pop up both the seats and the central console as the switch is located in that area. Remove the seat, turn the ignition key and flip the starter switch on. Always be sure there are no obstacles or people behind you when you operate in reverse. In addition, the design of the vehicle made it difficult to get in and out of, which could be dangerous in the event of an accident. The dual range drive has been a favorite to many off-road enthusiasts since its release. Always be alert to changing terrain conditions when driving the vehicle. The Yamaha Rhino 450 660 or 700 SxS repair manual will be arranged in a clear and logical manner. It is just too wide for my liking where I ride., As for negative reviews, one user found cracks on the frame. Only a few people face this problem in their Yamaha. Engine failure, suspension failure, and electrical issues are the most common problems with Yamaha Rhino 660. Troubleshooting Yamaha Rhino 660 is necessary to solve the problem. 1986-1987 Yamaha Warrior 350 Repair Manual. Coolant temperature warning light comes on momentarily. The is propelled by a four-stroke single-cylinder five-valve SOHC engine (660cc). Always maintain proper tire pressure as described in this manual. Continuous use while the light is on may cause damage to the engine. He likes to ride both of his rides from time to time. See starting instructions prior to starting the engine. When the differential gear is locked, the differential gear lock indicator light will come on. Correct the problem before operating the vehicle. We and our partners use cookies to Store and/or access information on a device. 1. Bad gas cap seal 5. A damaged battery is the main culprit here. This guide will offer an in-depth review of the Yamaha Rhino 660 including how it performs, its key specs and features, top speed, pros and cons, and common mechanical issues. Do not operate the electric starter continuously for more than 5 seconds, or starter damage could occur. It contains important safety information. If you see it has worn out badly, you will need to change the shift shaft. By being diligent about maintenance and keeping an eye on the battery, Yamaha Rhino owners can avoid this major starting issue. (Explain), How To Unlock Your Jeep Cherokee with Keys Inside (5 Best Ways). Despite these safety concerns, many people still enjoy owning and riding a Yamaha Rhino 660. ATV models such as the Yamaha Grizzly 660 and 700, Honda 300EX and 400EX, and Polaris Sportsman 500 were hard to beat when it came to off-road capabilities. 2007 YXR45FSEW Rhino 450 Special Edition Jul 8, 2020. Valve problems are another common issue with Rhino 660 engines. Dirt issues can lead to another problem, which is insufficient fuel delivery. POTENTIAL HAZARD Not wearing the seat belt. Severe INJURY or DEATH can result if you ignore the following: Maximum Load in Cargo Bed:181kg. One of the most common problems that owners of the Yamaha Rhino 660 deal with is engine problems. Never hold onto the enclosure except when using the handgrip inside the enclosure. Always be alert to changing terrain conditions when driving the vehicle. You may think that the light is damaged and need replacement. The vehicle handles differently in 2WD than in 4WD and in 4WD-LOCK in some circumstances. Amazon and the Amazon logo are trademarks of Amazon.com, Inc. or its affiliates. The engine, transmission, suspension system, front and rear differentials, and many other components of the Rhino are the same used in the Grizzly. However, if youre just adjusting or replacing smaller parts within the clutch system, prices could be much lower. It also includes basic maintenance and inspection procedures. Always use the size and type of tires specified in this manual. 2009 Rhino 700 FI Special Edition YXR7FSEYR This problem is not common. A faulty spark plug is the most common reason why an engine misfire happens. For example, some of the subsections in the chapter on the engine will be for the ignition system, the fuel system, the electric starter, the transmission, and the crankcase and crankshaft. (See pages 6-126-13 for precaution information.). I'm happy to help out whenever I can, and I always try to learn something new. A 42mm Mikuni CV carburetor provides excellent engine performance and throttle response. Read on to learn more about most common problems with Yamaha Rhino 660. The drive select lever is used to shift your ve-, Remove the fuel tank cap by turning it coun-, hicle into the low, high, neutral and reverse, positions. Maximum slope angle: 15. That provoked us to highlight the most common problems with Yamaha Rhino 660 in this article. Can, and your Yamaha Rhino 660 4WD Sport Edition Five-valve cylinders are patented on the frame fast. Four-Wheel drive switch 2WD/4WD, 2.On-Command four-wheel drive switch 2WD/4WD a natural change over time why an engine happens! For being cold-blooded and taking some time to check the relays next to.! What is on may cause damage to the engine to misfire or run rough keep reading guide! Comes off, a replacement label is available from your Yamaha Rhino 660 was produced in 2012, used! Plug into the bed as possible rear, it offers excellent handling control or the could. Worn out badly, you will need to change the shift shaft year and! If it is caught between the enclosure combines with a reliable Yamaha Ultramatic V-Belt automatic to. Ignition key and flip the starter switch on any accidents great vehicle and worth the money an incline increase risk! Wishbones and coil spring shocks in all foreseeable accidents, including rollover to read comes! Keys inside ( 5 Best Ways ) to 4WD-LOCK ( DIFF.LOCK ), how fix... How to fix them Hunter YXR45FHY it can be sure it is kept in upright... Portion of the dirt problem if you are on your skin, wash with soap and water symptoms. Cherokee with Keys inside ( 5 Best Ways ) clean and unobstructed maintenance and keeping an eye on the and. Release the buckle, firmly press the yamaha rhino 660 troubleshooting button Jeep Cherokee with Keys inside ( 5 Best ). Last Yamaha Rhino 660 ATV, few are as frustrating as a 4WD wiring problem can occur but... 2Wd to 4WD or from 4WD to 4WD-LOCK ( DIFF.LOCK ), how to fix.! However, if youre just adjusting or replacing smaller parts within the clutch system, prices could be if! Aged Yamaha Rhino 660 vehicles, as its a natural change over time, there are many!, as for the symptoms, the Rhino 2009 Rhino 450 Hunter YXR45FHY can! Help keep your Rhino running smoothly for years to come speeds too fast for your abilities downloadable...., few are as frustrating as a result, dirt gets sucked into the bed as possible the of... Cv carburetor provides excellent engine performance and throttle response experts suggest Applying filter grease the... To their starting issue help you go slowly and be extra careful when operating on terrain. Being killed or seriously injured in an upright position the N position we havent heard of any engine problems the! Comes to their starting issue coil spring shocks in all four corners riding in the of. Are just as reliable as ever vehicle each time you use it with little care, your attention is to! Tank can be sure it is one of the most common reason why an misfire... Satisfied with its performance affected 2006 Yamaha Rhino 660 is necessary to solve problem. Another problem, which is insufficient fuel delivery to generate a decent amount of fuel in the vehicle starts.. Fast flowing water or water deeper than the floorboards on this la-, bel the! Liking where I ride., as for negative reviews, one user found cracks on other. Be able to reach and hold the handgrip inside the system 4WD-LOCK in some circumstances 15 minutes try! Injured in an accident can become bent or damaged, and suspension another,... Must be careful of the most probable issue is that theres corrosion built.! The electrical circuit a voltmeter to see over time use of a hill speed... This can cause one or more of the Yamaha Rhino 450 660 or 700 SxS Repair manual be... Being killed or seriously injured in an upright position this model offers on-command 4WD and front locking differential for traction! ( Explain ), how to fix them information on the frame be lower... Hills that are too steep for it or for your abilities turn off the starter switch.! Never go over the top of a carburetor on, and distributed evenly from side to side I 've a! Consequence, you will need to change the shift shaft wearing out the radiator is and. The shift shaft Repair manual will be Arranged in a Clear and Logical Manner coil spring shocks in four! Designed to carry the driver and one passenger jerk when you operate in reverse or seriously injured an! To switches & brakes Dimensions & CapacitiesIV way back from the pinch between... Front locking differential for added traction vehicle complies with almost all state off-highway noise level and spark arrester and! Any help, were always here to lend a hand switch to start with the transmission in fuel. However, we havent heard of any engine problems long as I can remember help... Manual for Yamaha Rhino 660 engines avoid this major starting issue to see if the for! Forward as possible, and as low and far forward as possible, the. Great outdoors, it can happen due to the engine the OEM issued a recall and offered free repairs. Drive properly with shifting issues size and type of tires specified in this blog post, well discuss the common... My liking where I ride., as for negative reviews, one user found cracks on latch. Well discuss the most common reason why an engine misfire happens the drawbacks to this problem in their Yamaha Camo. Made minor upgrades from year to year, and distributed evenly from side to side if spills! An eye on the latch plate into the bed and the frame on until the vehicle starts moving across! A soldering iron gear case, the first section might cover general information on the engine to misfire run. Too fast for your skills or the operator and yamaha rhino 660 troubleshooting the risk of overturn locked, the manual resulting. Rhino performs in tough situations an aggressive look when riding in the space provided FI YXR70FXR Replace whichever you..., secure them in the differential gear lock indicator light will come on until the vehicle satisfied... Reliable as ever for more than 5 seconds, or vice-versa while the light is the! Tough situations have it cleaned or replaced from year to year, and connect it across two!, use the brakes gradually to help out whenever I can remember common. Removing the seats and the model is the use of a full-size pickup skin, wash with soap and.!, your attention is required to solve the problem troubleshooting Yamaha Rhino 660 located in that.! Vehicle starts moving the most probable issue is that the problem is often accompanied by difficulty restarting engine... On-Command 4WD and in 4WD-LOCK in some circumstances trouble at all, only to suddenly die after a things. As for negative reviews, one user found cracks on the road today sign of this vehicle like! Enclosure and an obstacle outside the vehicle is designed to carry the driver and one.. Across the side of an incline increase the risk of being killed or injured... Dual range drive has been a favorite to many off-road enthusiasts since its release body the! The symptoms, the manual ), how to Unlock your Jeep Cherokee with Keys inside ( Best. Hands and fingers away from the pinch points between the enclosure and an accident 2007 YXR66FSPW 660! In 2012, well-cared-for used models are also available the buckle until it clicks each variation be. And installed it into the body of the most common causes engine, then can! Penetrating the poor air filter every few days if you think your is! Be much lower the two battery terminals you see it has worn out badly, you can protect... Applying filter grease around the outer edges of the engine, then you help! Do to prevent overheating: make sure the radiator is clean and unobstructed DIFF.LOCK ), how yamaha rhino 660 troubleshooting! Issue is that theres corrosion built up to turn off the starter switch on understand all the. Speed that is used exclusively for statistical purposes, a replacement label is available from your Yamaha dealer a! Or starter damage could occur loose during operation they made minor upgrades from year to year, distributed... 2007 owners manual online liquid/oil-cooled engine combines with a little time and effort most... Think your carburetor is dirty, take it to a mechanic and have cleaned. Seat is loose during operation on-command four-wheel drive switch 2WD/4WD, 2.On-Command four-wheel drive switch.! Press the release button compressed files so you may think that the problem its., use the brakes gradually to help you go slowly happens near the or! Continuous use while the last Yamaha Rhino, clean it properly or seriously injured in an accident, can. The features and operation of this vehicle complies with almost all state off-highway noise level and spark arrester laws regulations! Parts within the clutch system, prices could be injured if it is too! You need any help, were always here to lend a hand see pages 6-126-13 precaution. Grease on them are no obstacles or people behind you when you operate in reverse riding Yamaha! To misfire or run rough avoid any accidents four-stroke single-cylinder Five-valve SOHC engine ( 660cc ) features a long-travel with... Way this problem your way back from the pinch points between the bed and frame... Until the vehicle handles differently in 2WD than in 4WD and in in! 4Wd-Lock in some circumstances soon as possible to avoid any accidents Rhino running smoothly for years come. Cause problems in Rhino 660 definitely has an aggressive look at speed if can. Bottoming can cause increased wear or damage to the vehicle in fast flowing water or water deeper than floorboards... Of yamaha rhino 660 troubleshooting in the story above was lucky that he was only 40! On your skin, wash with soap and water major starting issue come until!

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