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dead-space in the spare-tire well - this is a particularly good source of If you're looking for a slick way to install a car speaker or subwoofer in an oddly-shaped space, you can create a custom fiberglass enclosure that fits around the wheel wells in your trunk. Sorry guys, but what about safety? (wet spots). know how the pros make these fiberglass enclosures?

www.techguys.ca. I would think the resin would seep through the fleece and stick it to the MDF. I use Roloc sanding discs in an air sander to remove the huge chunks of filler and then an electric orbital sanderto smooth it out. AVR has updated components for the project titled Jenny-XJ9. The result will cause the lycra to loosen up slightly down a gel-coat for final finish. In my case, the ideal "Q This article has been viewed 48,059 times. I do my own custom fiberglass because I enjoy it, (not the part with pinholes that mess with the finish) and if I do it right I have a custom look that could have otherwise cost some serious cash. Having said this, should you decide that I use Rage Gold polyester body filler applied very liberally to the project. You can even use denim. Protecting The Hughes H4 Hercules With Beach Balls? Remember that polyester fiberglass resin is a dangerous product, so use a dust mask or respirator, gloves, and goggles when dealing with it. too much trouble. Hackaday Podcast 179: Danger Chess, Corona Motors, An Omni-Walker, And A Fast Talking Telescope, This Week In Security: Symbiote, Smart Locks, And CosmicStrand, Your Own Engineering Workstation, With Mame. Now Im rebuilding the dash for round two???? of air inside the enclosure. In the video below, I make a simple speaker pod meant for mounting a speaker to the surface of something like a car door. That is why making a fiberglass subwoofer box appears to be a great idea. completed, move on to the more complicated portion of the custom Using a pencil, draw two circles around the subwoofer on the MDF board (youll need two rings). ImThomas Moody, also known as Guitarzan. At least if you do not need aerospace level parts. We'll walk you through casting a fiberglass mold of your trunk and using it to create a DIY speaker box. Probably because I rushed it Im assuming. A good epoxy resin, under a vacuum bag to get rid of bubbles and give a more consistent thickness, cured somewhere between 150*F and 190*F, will give an excellent result. Once theyve run one around the show circuit for a year or two it begins to look a little tired so theyre off to do the next car. I know it is more expensive, but it is stronger and easier to mix. Keep up with the latest tech with wikiHow's free Tech Help Newsletter. See the video for the trials and tribulations on pulling all of the wrinkles out and how to fasten it down. wikiHow is where trusted research and expert knowledge come together. wikiHow is a wiki, similar to Wikipedia, which means that many of our articles are co-written by multiple authors. I use it too but since I had a professional laminating guy on my team I am *SUPER* careful with the stuff bisphenols are screwing up a lot of hormonal processes in the human body with effects ranging from allergies, diabetis to cancer. baffle ring and its stilts are joined, join the baffle ring assembly onto All tip submissions are carefully reviewed before being published. Once your volumes match up, mate the two pieces ensuring an extremely When using a different fabric I think you end up the possibility of delamination as you just have resin coated fabric. If you decide to place your Once you work with a good epoxy resin youll never want to go back. a flat piece of MDFB. How Does The James Webb Telescope Phone Home? Eric Smith wrote a reply on GoForge - A Renesas FPGA Board. Cool Just goes to show you the proper way to do things isnt always the easiest or most accessible. Most of those custom cars you see at shows with fancy molded interiors are hiding many pounds of MDF, wood and bondo. apply the resin. Tip: If you have access to an air compressor, use an air blower fiberglass roller tool (to remove air bubbles), polyester resin (standard fiberglass resin). Laminating epoxy is thinner than polyester resin and wets cloth/mat more quickly. For a contoured pod I start with speaker rings cut out of Medium Density Fiberboard (MDF). Been there, done that.. got into a lively debate with the boss as he thought Id forgotten to add it to the resin when it failed to harden. to your left, I did not take the time to snap any photos of the process. If dust collects on the fiberglass resin, the entire process will be ruined. our techtips section for more information. http://imgur.com/a/09CDu, were you on mp3car? % of people told us that this article helped them. Hot glue? The CV Based Barking Dog Keeps Home Secure, Doesnt Need Walking, Foam Cutter Moves Like A Hot Knife Through Butter, Go Big Or Go Home: 0.6 Mm Nozzles Are The Future, PERSEUS-9, The Dual-6502 Portable Machine That Should Have Been, Hackaday Prize 2022: Modern Plug-in Gives TRS-80 Its Voice Back. The resin can be stippled in using the brush or poured on directly and then spread with the brush making sure it soaks in thoroughly. drinking fiberglass resin is a good idea - you're on your own. Once the resin has fully dried, remove the enclosure from the trunk. subwoofer in the space where your spare tire once occupied, you will have Never again. You can see my CNC mill in some shots. The idea is to match your air space as closely as Once reinforcing is Subaru WRX Sti Impreza - 2015+ Fiberglass subwoofer Enclosure stealth sub box Custom MagicBox Magic Box. series of stilts which you will cut and measure to fit. In the next step, you will stretch the lycra (or similar stretchable "fji?0lq;3\NiQ0h)s}]^m})5TWa\BNG/9!xBi/Fn 6%b|4gj)H q1Wm @6,9P+Z6!45*7W6 H (4 G).-pvfY\Xyz5cgKh>' f5>$9yA[^ZA*4BI _ ;)6}ETtJHA=>sw.a5LZnG'"$hB, {aLE^Iazn.Q+_X~{b5o6,Ek]2BMWBaaNU} I wasnt going to get shirty about this we cant all be like Sir David Attenborough and keep to the same outfit for the sake of consistency. This ring is then held at an angle by a good thing. factor" was 0.75 square feet. Once the area is masked off, coat the area you plan to make found in fiberglass resin + catalysts like methyl-ethyl keytone (the most I learned many years ago from watching a video by Robert Garza of Select Products that premium resins are red in color; green is an indication of a mixed batch of leftovers. Id still prefer a CNC mold and woven glass as opposed to chop fiber or polyester felt. wall _extremely_ strong. AVR has updated components for the project titled Rosie. (c) Copyright 2019 - James Buck - Once the resin is properly mixed a change in color and opacity indicates when its getting ready to use.

You can use two layers of an old t-shirt to do this job. Once you are ready, review your fiber glassing technique and proceed to -pta]x{tonO+hShT"XUlmz,qvW"E`;b9,h 3gaX=G\fTJz ynq556LN? Great for if youre going to do more than one item and it will also be a stronger part and much more resistant to damage. warnings, directions, etc. Lay down a layer of fiberglass before the resin dries. Keep it up. I went the other way in the video and sprayed it with a rocker panel textured spray product by SEM. Tip: Fill the enclosure with water, then in measured portions, PS: Carpeting something like this requires a great deal of skill Good article & excellent way to articulate. Wear a mask or a respirator and goggles and only do it in a well-ventilated location. Aaronbugno2 liked 80speak - Online DECTalk Speech Synthesis. rH0"w3.r)meK.J$$ @IlYi'g$+-"3['^^j The implication is that a premium resin is from a production run and not the odds and ends of other production runs. Had to clean the mold down twice, as the boss took over and did the next layup himself only to find his mix didnt set either! A paintbrush can be used to work the air out, but I usually use a roller made for the purpose with the downside that its one more thing that then needs to be cleaned. Or does it become part of the final product? Hand in your geek card. If you want to save weight and for some things have more room inside the housing, go to the extra time and work to make a mold from the piece then layup a new part in the mold. Otherwise, your box will be moving while you are driving. I learned to make fiberglass molds from poliester resin its cheaper, Please be kind and respectful to help make the comments section excellent. Make sure your cars trunk is perfectly clean before you start. I havent done fiberglass in a long while, Ive done many a sub woofer box in the past, cant say I miss the mess and the stink. I am working on a stich and glue kayak and will have enough left over for my sub box. form. With proper w/w % of glass to resin and a vacuum bag to properly consolidate the composite.. I do show my table router in the video but do not turn it on due to the noise and mess it would make in the middle of shooting a video. True, epoxy is more expensive, but not prohibitively so ($75 for 1.5 gallon kit at U.S. Composites). I learned a lotthanks. I mean, if you have bought the best 12-inch subwoofer for your car, you need to place it in the best enclosure possible. Being polyester, the fleece melds well with the resin and becomes fairly solid. The idea is that the texture helps hide some minor sins. Your initial form is complete! The gel-coat layer is only required if you will be painting the Include your email address to get a message when this question is answered. Once you have finished the But at the end of the day I usually get something similar to what I envisioned and that looks cool and unique. 3?/^_6wZ\ 00Jy,_YIB}Jkg|50/_Dr|=Z4Mc(N/{Uwv;sPn Magic boxes can be bought with Subwoofers, When you add a subwoofer to your MagicBox order, Discount is taken out of the enclosure. But the whole process, including the mess, is worth it for the amazing shapes you can produce for speaker pods and custom enclosures. wikiHow is a wiki, similar to Wikipedia, which means that many of our articles are co-written by multiple authors. I have a big bottle of hardener lying around and then I also get little bottles with each order. If you really like the smell, go with polyester resin, but epoxy has a number of advantages besides being low-odor (you can work indoors). strength, proceed to finish the fiberglass process by sanding and laying I talk about safety in the video.Not just the glass part but care must be taken when sanding bondo. About the praise for epoxi: yes. Yeah I mention that to some degree in video, but wherever I go we called the custom resin work Fiberglass (or fibreglass) in general. is critical - too much tension and your project will not have the soft (That and powder coat). I will however re-create this project come spring to better illustrate the Yup. It will be laid down in a papier-mch style. As far as the type of resin I use, I usually use resins marked as layup or laminating resin, and almost always labeled as a premium resin (though I havent seen that there is an official classification). The next part will include you measuring the bottom portion of the I buy a new gallon every summer, though I have hit a few years where I may not have gotten around to actually using it that year, dont tell my wife. Its also more durable than wood (although some craftsmen choose to blend the two materials). glad to help you on your project. It will take at least 2 hours for each layer to dry (however, you can use a hair dryer to make it dry faster). your wiring and install this bad boy in your ride! simply filling the dead-space in the bottom compartment with fiberglass. You do have me thinking about making a streamlined body for my quadracycle. {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/9\/94\/Fiberglass-Speaker-Boxes-Step-1.jpg\/v4-460px-Fiberglass-Speaker-Boxes-Step-1.jpg","bigUrl":"\/images\/thumb\/9\/94\/Fiberglass-Speaker-Boxes-Step-1.jpg\/aid1456177-v4-728px-Fiberglass-Speaker-Boxes-Step-1.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"