The other advantage this has is

2021/05/21

The other advantage this has is that it allows me to use the full capacity of my trash barrel.My idea was to create a disc that would fit on top of the trash barrel, and that the center ring would then fit on top of. Because the motor is now on it's side, the on/off switch is now upside down and on the back side of the unit. They have one of the better setups that I've seen and used. It's generally agood ideatomake sure the drum didn't contain anything toxic before you start cutting into it. A shop vac only moves the big wood chips out of the way, but doesn't do much to control the finer particles you really need to be worried about. Grizzly has a plastic garbage can lid that has 2 ~ 4"inch openings on top of the lid.

The rest falls into the collector bag. The only modification required wasto drill a new hole in the mounting plate for the wires that run from the switch into the motor. Don't have spec on CFM. Here is how I would do it: After getting all pipes sized & cut, drill two small holes on the same side & near the end of each straight run yet clear of fitting verlap. Please visit my disclosures page for more information. will go to the bag. I reused the two hole top that formerly had the Rockler setup, so the ply was a must. ask away. (For about $100 at Lowe's there is a Delta kit which I used. All of the chips, and the vast majority of dust were collected in the barrel.After a minor adjustment to the inlet alignment, and enlarging the slot to 1 1/4", Iwas able to improve the performance even more. UPDATE: I've switched out my giant machine for a smaller wall mount dust collector to save space in my tiny workshop! http://www.homedepot.com/p/Carlon-2-in-Non-Metalli then i use a PVC 2 inch end cap and a short piece of 2 inch pipe. I put the inlet of the ring in placeabove the solid portion, emmulating the Thien design. Connect the hose that comes out of the dust collector to the side of the separator without the bend on the inside of the lid. I had two cans on two branches of pipe. the 55 gallon barrow i am using fills up in 2 hours. Definitely pinning. One of the reasons I didn't attatch the center ring to the base disc is that I want to get the alignment right first. If you have most all of the tools you need then go 2 stage if not get that needed tool but still have DC on your list. This post contains affiliate links for your convenience. IF you have the lid sitting on top of your first stage loosly you will have some loss due to the fact that you will have air passing around the lid and top of first stage (garbage can) itself. I added a second stage to my dust collection system (grizzly) and found that I couldn't mesure any drop in performance. The job I really hate is changing the bag. Privacy policy, Materials Required for Dust Collector System, Hook the dust collector up to various tools, Consider a wall mount dust collector to save space. 4 years ago. You definitely don't want one rattling around in your expensive filter. If the wire holes bother you, plug them with RTV. Just picked up an old 1HP delta dust collector (AP400) and replaced the top bag with the 1-micron filter bag by Powertec. Ialso used some magnetic sheet material (old car magnets) to reduce the gaps between the frame and the table top, as well as the slot on the front of the saw. Thanks for your input , I have done what you plan. I've posted my tale of a plywood bit about 1 1/2 by 1/2 stuck between the impellor and its housing three times now. Instead of going straight into the filter, debris takes a spin in the trash can first. I drilled holes & installed #8 machine screws through the PVC to provide a way to attach a ground wire to collector & machines. I am not sure that I would feel very safe from static electricity with that arrangement. You can even upgrade the bag to the same type of canister filter as the bigger version! This way hopefullyany metalwon't continue on to the impeller. Itested it to make sure it was a nice flush fit, and then used some construction glue to attatch the upper disc to the fan housing, creating an airtight seal. The Thien design uses a 1 1/8" wide slot that runs 2/3 of the way around, but it is designed for use with a shop vac, and a smaller diameter trash can. Commenting has been disabled. The only machine the hose doesn't reach is my bandsaw, but it doesn't create much dust, and Ithink the higher static lift of my shop vac works better for mybandsaws dust hood set-up.Imade a few modifications to my contractor style tablesaw in order to get more efficient dust collection with the new set-up. Most dust went to the lower bag anyway. Did you find a need to add any pipe extension to the blower inlet so it sticks down closer to the baffle top? The heavy stuff falls down, so only the lightest, fine dust goes up into the filter. also, how long was vent to outside? 1 year ago. My workshop is on the 4th floor of an industrial loft building right up against the freeway, so I'll be venting outside as well. I have an old Grizzly single stage DC that looks just like yours. Rabbeting a shelf; Strength vs. appearance, Editor's Letter: A new tool with every project. The table saw hose plugs in to a port on the side of the stand like a gas station nozzle, so you don't have to fiddle with hose clamps. For the top disc, I found some scraps of 5/8" OSB. The miter saw and router table both have dust collection hoses that are hidden behind the miter saw station. They are easily found for little or no money, lightweight, durable, and come in a variety of sizes. Good to know the simpler Thien baffle will separate enough that chips are not making it through to the other side. will be making a LARGER version of this. I haven't done it, but my shop unit is always in one place and I'm thinking of suspending it from a long spring so I can lift it away easily. Mine blows a lot of dust out of the top filter bag. Really glad to find this write up. on Introduction. This instructable will show how I created a chip separator formy dust collector. You can install a magnite inside the first stage under the lid by the incoming side to catch any metal that might pass through the first stage. Today, I'll show you how I turned my single-stage, 5 micron Harbor Freight dust collector into a souped up 2 stage dust collector with a micron filtration!

Please comment as I'm ready to make a change to my DC now! Purchases made through these links may earn me a small commission at no additional cost to you. I thought it might be a little thin and flimsy, but Ihad enough tomake two pieces that Icould later laminatetogether to form a 1" thick piece. I have one of those remote controls for to turn it on - a great device. Iplaced the bottom disc on the barrel, and then placed the center ring on top of the disc. OK, last but not least; As for the screws and the first stage. Ithen used a round nose router bit to route a groove in the bottom piece that would accept the top of the barrel. I also used a white one, as they are semi-transparent, andI can see how full it is without having to remove the baffle and look inside. Picked up a 30-gal barrel. Ibuy used plastic drums for use as trash cans and storage containers in my shop. Just set the filter in the center and hook them into place. I hope I helped you and if you have any further questions please feel free to ask away.. About sawdust explosions: Many years ago there was a plywood shortage because one of the few major plywood plants in the US was almost completely destroyed by a sawdust explosion. Iwasn't comfortable installing it permanently just yet,so I just ran the vent hose out the nearby window for now. It will be built into a wall in my shop, and Ill run the duct work with all the appropriate precautions . Did you make this project? Dust collection is about air volume. But it actually feels bigger now that there's not piles of sawdust littering the floor all the time! If your lower collection bag, or bags are material, you can cut costs by replacing them with [a] clear plastic one(s). This would be a little tricky for my plastic barrel trash can, as the sides are convex. am building one now. I've done both and have found that if my first stage (the can) was somewhat shallow,the biggest %of all shavings sawdust etc. The center ring has6 holes in it where the supports bolt on. Ihad a suspicion that mine would need to be larger, but Idecided to use 1 1/8" to start with, so that I could enlarge it slightly later if I felt it needed it. Come join the discussion about different types of routing and routers, shop safety, finishing, woodworking related topics, styles, tools, scales, reviews, accessories, classifieds, and more! Idrilled 1 1/8" holes at each end of the channel, and then used a jigsaw to cut the rest out. Make sure to keep the level of sawdust in the trash can lower than halfway full, or you'll start to see larger chips make its way up to the bag above. I worried about performance loss, but I noticed no performance hit at all, in fact I think it is actually better because the large planer chips are not clogging the DC at the gate or the impeller. It was really hard to find room in my tiny one-car garage space! The Fora platform includes forum software by XenForo, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Otherwise, the wire would have reached the turbine.With all my suction my pipes are overhead with no problem. With state-of-the-art infrastructural facilities, we are successfully catering to the demands of both our clients and the industry in an efficient manner. The last modification was to drill a hole in the ZCI just behind the blade to help reduce above the table dust. 45, 000/-. When it gets full, just remove the bag and throw it away (or use the sawdust for other projects!). It's a little more expensive but you can seeblockage spots if your collector looses preformance. A deeper can or some sort of baffling might reduce that turbulence which is probably why the sawdust goes all the way to the bags.

The Wynn filter comes with these little clips to attach it to the dust collector. It's easy to switch between tools, which means the dust collector actually gets used when I need it! Reassemble plumbing. It must be opposite way of earth rotation. It's better to be safe than sorry.Talk with your local fire chief and see what he/she has to say. Those are my main concern, with the fire hazzard. The cyclonette came in handy for that. Pull it tight inside tube and wedge it in the drilled holes to keep it taut. While I do lose some suction with this set up, it's been a total game changer in my small workshop! I tried it both ways, with the second stage and without. Top 6 Safety Rules Every Carpenter Should Know, 11 Most Beautiful Crafts To Make With Fresh Flowers, An Essential List of Craft Tools for Making Easy DIYs, Wall Art DIY Ideas to Add Personality to Your Home, 6 Common Plumbing Issues and How To Fix Them, 150 Simple Woodworking Projects for Beginners, 10 DIY Air Purifier Ideas To Make Cheap Air Filtration System, DIY Cleaning Mattress, Sofa, and Sofa Cushions, 15 Homemade DIY Water Filter To Clean Water Anywhere, 10 DIY Grow Tent Plans Build Your Own DIY Grow Box, 25 Free Crochet Skirt Patterns for Everyone. Can't wait to see how you hook it up to all of your machines. This has reduced above table dust by about half. "Being on a tight budget, I chose the 2hp model from Harbor Freight. I think most people don't realize the danger of the stuff they can't see. Figure out how to connect ground wire to each machine. Ihighly reccomend this approach if you're able to. This photo gives you a much better view of how everything is arranged in my workshop so that's it's close to the dust collector. By adding a separator to this setup, removing the sawdust is as simple as dumping out a trash can! For a better experience, please enable JavaScript in your browser before proceeding. The standard filter bag that comes with Harbor Freight dust collector doesn't trap the fine particles that are most dangerous to your lungs. Luckily, a two-stage dust collector will take care of that, and it's simple to make. A forum community dedicated to router and woodworking professionals and enthusiasts. It probably comes with an adapter with two stubs.BTW, I used PVC drain pipe & Delta flexible hose & gates. That this is not easy to achieve and the likelyhood of a fire/explosion in this type of enviroment is unlikely to happen. And like Toni, I'm hurting for room, too. Plus tips, advice, and special offers from Fine Woodworking. then I 'd plane another board and empty the can.. Well maybe I could get a few boards between unplugging and empting the can but in the end I put on a diust mask and let the chips fly.. then about twice a day I used a snow shovel to scoop the wood chips into big piles.. "I put on a diust mask and let the chips fly"This is the most sensible thing I've seen re: dust collection. Become an UNLIMITED member and get it all: searchable online archive of every issue, how-to videos, Complete Illustrated Guide to Woodworking digital series, print magazine, e-newsletter, and more. I sealed the heck out of the top with calk. I may install permanentducts sometime in the future if I ever expand my shop, but this set-up seems to work well for now. He has a great website showing his final design, along with other great information-www.cgallery.com/jpthien/cy.htmHis designputs the baffle under thelid, and it fitsdown into the recepticle. I chose a large 60 gal size so that I wouldn't need to empty it as often. I want to vent outside via laundry vent but am stuck on the make up air part. without letting the wire inside pipe go slack. Does the first stage actually do a good job of saving the impeller from screws that will inevitably get sucked up, especially when my 6 year old daughter vacuums? I then screw in an adapter in both sides of the dust-in. Please keep in mind I have very limited space in my garage workshop. It can happen. One way to reduce this is to create a chip separating baffle, which collects most of the debris in a trash can before it reaches the filter. I hooked up a length of hose and ran a few tests with some of the machines in my shop. All seems well. My goal is to teach people how to fix up their homes and decorate them with DIY projects that are perfect for their space. I bought the Onieda super dust deputy with 30 gal bucket at woodcraft for $215.00.

I can't tell that using the can & cyclonette dropped performance significantly. did u finally use 4" or five inch hoses for inlet an venting? The only pieces we'll need arethe motor and fan assembly, the center ring,the hose, and the fittings. This way Ihave a starting point, and can adjust the alignment in either direction to get maximum perfomance. Good choice. Our offered assortment is highly appreciated among our clients and the industry for their salient features like high performance, sturdy construction, easy operations and low maintenance. Did you ever try it without the cyclonette, for comparison purposes? ", Sorry but what is it that you bought there in the first/second step? It may have less tendency to pass dust on to the bag. You need a way to sort out the shrapnel from the fluff! Thread the ends of grounding wire through the holes. Idecided to lay a bead of silicone caulk in each of the three grooves I had routed, and then used my finger to smooth them into a convex shape that would help contour to the mating parts. It is funny to take off the lid and see the chips all lying down in neat cyclonic rows like a fresh alien crop circle. I remember the shortage. Keep in mind that adding a means of dumping out most the dust and debris means those things aren't going through your impeller.I use a Super Dust Deputy on a thirty gallon barrel and it allows me to vacuum leaves and cones from my yard without beating on the impeller of the little one horse I bought for that purpose (it's dedicated to my miter when it's not doing yard duty). Each hose has a blast gate at this 3 way Y junction, so the suction only goes to the tool that's currently in use. I'm Vineta, otherwise known as The Handyman's Daughter! They're angled/tilted so the inlet side comes in at 10:00 o clock and exits at the 2:00 position.

Also, the bags are OK, but gradually accumulate some dust, reducing pass through. Poke a hole in it, and you've created a release valve for all that dust to come flying out! I reconfigured my system so that my saw, planer & jointer are on the same branch as the garbage can "cyclonette." Copyright 1996-2022 IndiaMART InterMESH Ltd. All rights reserved. Don't even get me started on the planer! I've noticed a huge difference after a long day of woodworking, both in the cleanliness of the shop and the feeling in my lungs! After building the storage for our shed, I moved some things around to make room for the dust collector. i probably should make an instructable on how to make this. By checking into this subject more and more I found that the likelyhood of a dust explosion is very rare. Rather than spend a bunch of money on an aftermarket filter, I decided to vent my system outside, eliminating the filter completely. Reply Surely, a 2-hp collector can handle two 4-inch pipe runs. Grizzly, Pen State, American Woodworker back issues and of course back issues of FWW. It works just as well as the version I talk about above, but in a much smaller footprint. Vineta. A dust collector should be one of the first major purchases for any woodworking shop. I had no choice anyway. The scraps I had were just barely large enough to cover the ring, and as you can see in the pic, it barely had room for the groove. The barrels aren't perfectly round, so I sorted through the 5 Ihad, and chose the one that was roundest. You might get lucky and find one of the removeable top varieties. I had a 30 gal trash can seperator before and it worked but dust still got in the jet bag. The bolts the hold the SDD in place also go through the ply and the metal top. After letting the silicone cure, I put everything together.

We have experience of over 25 years in this line. Try and make this as air tight as possible and still be able to 'pop the top' when having to empty etc. I cut the lid off, then flipped the lid. :D. Wow, what a great idea! Is it OK to copy projects from the magazine? the lid has two holes, one with plastic thread that i do not use, the other has pipe thread that i use for dust-in. Reply 2022 The Taunton Press, Inc. All rights reserved. The machines supplied by us are working most efficiently & satisfactorily both in private & public sectors, engineering college, polytechnic & I.T.I. With the upgraded filter in place, you have a perfectly good single-stage dust collector. Now that you know why, I'll show you how to make a 2 stage dust collector for your own workshop! Enter now for your chance to win more than $2,000 worth of woodworking equipment from Woodpeckers. maybe add a LED night light to shine into the barrow to help monitor dust level. Yes, your lungs will thank you for sure. Can anyone speak from experience as to how much performance is lost with adding the second stage? Yeah, the newletter's servings of DIY are kind of like reaching into an extemporaneous grab-bag full of magic 8-balls. The standard filter bag just spews that stuff back into the air! Most of the excess parts went into the scrap pile, but the casters were actually pretty nice quality, so Ithink they will go under a new rolling tool cart I plan to make in the near future. Cheers, http://www.harborfreight.com/2-hp-industrial-5-micron-dust-collector-97869.html. I simply used the bolts to plug these holes. During most normal operations there is so little dust being exhausted that it can't be seen with the naked eye. 214, Linghi Chetty Street Parrys Chennai - 600001, Tamil Nadu, India. If I convert, I'll still be exhausting into the room, so I'll have to adapt some filter bag anyway. I have noticed that the metal garbage can almost collapses especially if I forget to open a blast gate when I start it - without any gasket! Yes, yes and more yes! Most of these drums have a solid top with two 2" bungs, so you'll have to cut the top off with a jigsaw or reciprocating saw. Disassemble plumbing as required. 11 years ago I'm really happy with this set up! The rockler dustright is 2.5 inch. I haven't tested for that as I have a very old Craftsman shop vacuum which is used for floor sweeping. In face, I now need to find a bottom barrel for it. Ok, then I take it you did not find a problematic drop in performance. I'm in desperate need of dust collection. It seems to work very well. I only have it hooked up between my planer and DC. Thesecan all beeasily moved for making bevel cuts. I built a simple cyclone in front of the DC. The ones Ibuy are were all previously used for transporting and storing food goods, but I still give them a good rinse before doing anything with them. The baffle is modeled after the design Phil Thien came up with to increase the efficiency of his shop vac. But I may be able to shift a few things around! When sawdust is sucked into the separator, it gets swirled around the top of the trash can. Uline online has fiber drums of various sizes. I got the cyclonette from Grizzly. Only the fine dust makes its way up to the filter, so it works better and longer. JavaScript is disabled. This 0.5 micron filter upgrade has four times the surface area and is able to catch even that pesky MDF dust that seems to coat everything. If it got caught in a mass of planer shavings it might make it out of the can. I think mine is a 1.5hp, 240 volt unit rated at 1150cfm. Icould have use my circle cutting jig again to make a perfect arc, but I would have had to make several passesto cutthe full 1" depth, and the jigsaw just seemed quicker and easier at the time. It separates larger chips from the finer dust so the filter AND your lungs stay clean! UNLIMITED Membership is like taking a master class in woodworking for less than $10 a month. Start your 14-day FREE trial - and get building. Never saw anything like this before and I love it! Just curious what others have done. The airflow and collection seem to be as good if not better than the stock set-up. One thing that I found was a lot of 'Hype' on grounding your system. That thing is so cool, if we had room in the garage for one I'd follow your lead. The side with the bend is attached to the hose that goes out to your tools. There's nothing worse than trying to locate a blockage and having to take apart ducting from one end to the other and finding out it was due to the grounding wire. Share it with us! saw, shop vac hose, 2 inch end cap, short pipe, adapter, lid, adapter, street 90. angle the street 09 to throw the sawdust to the barrow wall. I simply removed the switch box, and rotated it 180 degrees, so that it's now right side up and facing the right direction. These products are efficiently working in private and public sectors, Engineering College, Polytechnic & I.T.I. on Introduction. That can save your collector from having to lift shavings another four feet or so thus costing you vacuum pressure at the nozzle.Good collecting!Cadiddlehopper. Ok, made some progress. It also has a cone inside that is intended to keep chips down in the bagwith the stock set-up, which should only help with keeping the cyclonic action going. We have created these special content collections organized to give you a deep dive into a range of topics that matter. Also, we ensure their complete compliance with the defined industry and international standards of quality.

A metal screw should not be able to pass through the cyclonette. Already have a dust collector, but hate changing out the bag? A second disc would then be fitted on top of the center ring, and the blower could then be mounted on top. I don't remember trying it without the cyclonette. something i can use my tractor to move and dump. Having a dust collector will be really useful for everyone because it can protect our health! This design has been used and modified by many people with great results, so I figured it would beagoodplace to start. For those of you already using it. Actually, I didn't even think about trying to do that. Dust collectors may seem like overkill in a small workshop that usually relies on a shop vac, but it's crucial for containing that dangerous dust! This will save you a lot of Tylenol in the future. Anyhow, I spent a couple of days on this and found, to my frustration that the airflow was EXTREMELY reduced by the addition of a barrel, so much so that the bag on the collector would not even inflate, and I'm using the same model Harbor Freight Collector. Krunz best make dust collector machine with 3 hp 3 ph elctric motor std access. B efore purchasing and setup of my dust collection system I didthe same as you're doingand investigated everything thourghly. I then routed another groove in the top pieceto accept the bottom of the center ring. When I first bought the dust collector, I assembled it in the standard configuration so that I could test it, and compare the results to my finished product. I do know that it is extremely inexpensive compared to what woodwork supply houses offer as metal dust ducting. With both pieces milled to shape and size, I then glued and nailed them together, making sure not to nail near the area where the channel will be cut.With the grooves cut, and everything test fit sastisfactorily, I then marked out the channel. Iplan on using a dryer vent forthe final permanent installation. Nice job. 9 years ago Being that the barrel and center ring aren't perfectly round, anditneeds to beclose to an airtight seal, I wanted to form some sort of gasket where everything fit together. Click for full details. Not only that, but the increased surface area of the new filter means way more suction. The other thing is the fact that some impellers are made out of aluminum and not steel thus negating the spark likelyhood. Stop! I think I am going to go with the, I just gave up on the Rockler setup. I presume a paper barrel can survive the vacuum pressure.As said before, my cyclonette is the one Grizzly sells.Cadiddlehopper. However, adding a Thein baffle, a cyclone or other means of spinning out debris and such will not change your collector from a dust pump to a hazard free collection system.If your stock bag or cartridge filter isn't capable of trapping one micron or, preferably, smaller particles, consider upgrading, as soon as possible. Still waiting for 4 hose to test. I'm just passing on what I found. That looks excellent. Have you noticed how much sawdust your table saw generates? The DC system with improper capacity gives such a false sense of security. Miter saw dust collection is particularly tricky, but a dust hood can help contain the mess. When using a larger/deepercan (seperating the distance between the 4" hoses and bottom of can)that there was more 'heavier' dust/shavings in the can vs the other way. I need this in my life!! That quick unlocking band makes it easy to empty the drum. Since I want the chips and dust to fall into the barrel, but not come back out, Iused some sandpaper by hand to slightly round over the top edges of the channel. Copyright (2022), The Handyman's Daughter. Keep in mind that this will reduce suction, so keep the larger size whenever possible. Before I would have to unclog the hose at the DC when ever I planed wide boards, now it works perfectly. I wish that I had. I found it on sale recently for $159, at Woodcraft, but not sure it's still available. Start by assembling the Harbor Freight dust collector according to the directions. Iwasn't surehow the lower static lift and higher airflow of a dust collector would effect the design. on Introduction. Get instant access to over 100 digital plans available only to UNLIMITED members. There is a lot of stuff on web sites regarding the how tooos. The up-side is of course safety since chances of a metal screw hitting the impeller and causing a spark, and you know the rest, is greatly reduced, and there is the convenience of fewer bag changes but is that upside worth the lost performance? I used a piece of hardboard with magnets to form an enclosure for the back of the saw. The lighter stuff moves on to the dust collector, where the finest particles are trapped in the filter. A couple of days and about 30 bucks in materials later, I would caution persons against this project. unless you are prepared to lose about 1/3 to 1/2 of your collectors power. I suggest you NOT keep it inside your shop space. Does it matter which way the cyclone spins? A very heavy layer between the metal lid and the plywood top. The lid creates a cyclone effect, causing the heavier pieces fall into the trash can. Reply If you take the time and seal the lid with weather stripping or foam gasketing you will not have the preformance loss. There are many after market suppliers who can sell you quality bags. Cut a new cover and mounted the dust deputy. Roll it outside when you are working. Our biweekly podcast allows editors, authors, and special guests to answer your woodworking questions and connect with the online woodworking community. Iwaited until it was on sale, and then used a 20% off coupon making the total price around $165 with tax. It does a nice job of catching the bigger stuff but the bag on the DC still fills with shavings. Wood chips and sawdust goes in through the 4" hose, spin around through the filter, and the heavy stuff falls into the bag below.