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2021/05/21

sunil.khurana@massglobaltrading.com This system does not suck air and as such delivers clean stable coolant to the super clean tank. Also, because sludge does not return to the liquid, the total amount of dirty sludge will be reduced, and it is possible to process at a high degree of precision with VDF. * The specifications and dimensions are subject to change without notice. Filter replacement is not necessary as filtration is achieved through centrifugal force Leaders in non-consumable fine filtration / separation technology for process fluids. Oil used: JIS K2241, Type A3 solution containing 2% water-soluble cutting fluid, 3mm (Solids larger than this must be removed from the tank), No suction filter is required (continuous operation only), Continuous operation only (intermittent running is not applicable, Coolant supplyFiltered coolant is supplied to avoid clogging and damages to surface of work piece, Chips and contaminants collectionChips and contaminants in a coolant tank is automatically collected to reduce maintenance work dramatically, Agitation of coolantMaking circulation flow in a coolant tank delays fermentation of coolant, which results in less odor around the coolant tank. The drain section replaceable type is also provided as a measure against wear. Grinding system equipped with the magnetic separator and cyclone filter mounted on the uniquely designed tank. A Hose ClampB 90 HoseC HoseD Inlet NozzleE O Ring, F CasingG Cap NutH O RingJ Ceramic NozzleK Spray Protector, 6705 14th Avenue Kenosha, WI 53143 Phone: 800-767-3551 Fax: 262-657-7435, Copyright 2022 Encyclon, Inc. All rights reserved. Centrifugal coolant filtration Nikuni VDF Hydro-Cyclone Filter:- No waste! After passing the nozzle the sludge is discharged into the sludge pod. Dirty liquid enters the cyclone separator inlet (A) under pressure on a tangent causing the liquid to spin in a downward rotation with increasing speed (B) causing a primary cyclonic action. In addition, it can reduce the production failure rate. Copyright 2022 Cyclotron Products, Inc. All rights reserved.

Machine tool: Grinding machine Coolant: Water soluble Processing flow rate: 100 L/min Chip material: Steel. This system has the ability to remove 99% of 25um sludge and up to 90 % of 10um. Optimum for grinding sludge processing of magnetic materials. The solid particles strike the wall and slide down to the discharge orifice(7). The small amount of underflow from the cyclones returns to the pump compartment via the overflow pipe (J). Features for VDF Vortex Dynamic Filter This product does not use any consumables such as cartridge filters or paper filters, so no industrial waste is generated. They operate on the simplest, most efficient means of separating foreign particles from liquids: centrifugal force generated in a cyclonic chamber.

Can remove 90% of 10m sludge for water based coolant No bubbles or foam is produced. Coolant Filtration System for Aluminum Machining, Coolant Filtration System for Cast Iron Machining, Coolant Filtration System for Carbide Grinding, Tramp Oil Removal from CNC Machine Coolants, Tramp Oil Removal from Component Washing Machine, Tramp Oil Removal from Paint Shop Degrease, Tramp Oil Removal from Effluent Treatment Plants (ETP), Transor filtration system for HSS grinding- TME, Centralized grinding oil filtration system, Accessories for Transor filtration systems.

Grinding system with the cyclone filter mounted on the uniquely designed tank. * For information about the specified color, please consult us. * When the oil viscosity exceeds 15 mm 2/s, please consult us. During this process an area of low pressure is present in the center of the separator. *, I have taken note that I can revoke this consent at any time in writing or by e-mail to the office named in the imprint with effect for the future. My data will be deleted after the purpose has been fulfilled. Innovation Filter System Copyright 2022. Filtered coolant is supplied to machining centers by High-Medium pressure coolant supply pumps. * For details on how to select the supply pump, please contact us.

Because of waters ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. Short video demonstration of the VDF Cyclone Filter capturing sludge and providing clean fluid back to the tank. Copyright 1996-2022 IndiaMART InterMESH Ltd. All rights reserved. We offer a wide product range of automatic filters in horizontal and vertical design. By preventing the decay of coolant fluid, complexity of replacing or cleaning coolant tank can be eliminated.

480v filtration 3ph cyclone ebbco Discover our process inline filters for coolant andpart cleaning applications! Delivery pump is specifically sized to the number of cyclone units delivering too. Sludge shown is collected by the NAX CS II Cyclone System after it has gone through a paper filter and magnetic filter. YTH-CI enables operators to be free from troubles and filter maintenance around a coolant tank because of automatic clean-up system by cyclone filter. As the system does not suck in air, there are no bubbles formed. Solid particle rotates with liquid by the super centrifugal force around the outer wall, solid comes down by gravity and rotational force, then falls to the bottom of the cyclone where they are removed. Whilst turning under the strong centrifugal force, the heavier sludge descends the tapered body towards the narrow nozzle in the base of the VDF. The foam is taken out of the clean liquid when it passes through the gas-liquid separation pipe and sent to the outside of the main body. Copyright 1995 - 2022. All conveyors are supplied finished to suit the customers colour specification. We attach great importance to the protection of your personal data. central coolant system bespoke fse Cyclone filtration is a method of removing particle from liquid without use of filter media through the vertex separation.

You can download a comprehensive catalog that covers Bunri's products. 800-767-3551 262-654-0032 Fax: 262-657-7435. This includes, for example, the IP address, the address, the name, the e-mail address or the telephone number.As a matter of principle, we only collect the data to the technically necessary extent.You can find our privacy policy here: hydac.com/privacy, 2018 HYDAC INTERNATIONAL - ALL RIGHTS RESERVERD, Technical cleanliness of components and systems.

Ideal for cast iron and aluminum applications, the kit is available as an option on new LNS chip conveyors, and can also be retrofitted to existing chip conveyors on the factory floor. Replacing filter media is time-consuming and expensive. | No maintenance! D-11, Additional M.I.D.C., Clean coolant are collected to center of cyclone filter and boosted up by multiple-stage impellor pump. YTH-CI can totally clean up a coolant tank by circulation flow.

Copyright 2022 Encyclon, Inc. All rights reserved. At the same time, YTH-CI also automatically backwash plate strainers between a coolant tank and a clean tank by suction of dirty coolant, which reduces maintenance work for backwash plate dramatically. You can download it in PDF format. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Removes fine shavings and abrasive powder from machine tool coolant fluid. Hydrocyclonecoolant filtration. ModelProcess FluidCL-10LW10L/min.CL-20LW20L/min.CL-30LW30L/min.CL-50LW50L/min.CL-70LW70L/min.CL-100LW100L/min.CL-200LW200L/min.CL-300LW300L/min. All Rights Reserved. We will propose a product lineup that can cover a wide range of production lines, and an optimal plan that meets your needs. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Drastic cleaning reduction for grinding coolant system. Sector 47, Gurgaon-122001, India, +91-124 4966065, +91- 9911 01 3300 Cyclone-type secondary filtration equipment that deals with coolant containing fine chips and sludge. Medium metallic (Approximate color: Munsell No. Please feel free to contact us. Copyright 2020 Nikuni America, Inc. All Rights Reserved. * For information about custom products other than standard products, please consult us. HYDAC hereby assures that the data will be used exclusively for the aforementioned purpose. Please contact us for the use of high hardness materials or Silumin (Silicon content of 6% or more). The two styles of cyclones offered by Encyclon give you a choice of either 3 or 5 micron filtration, both with 98% efficiency. Our finish is Powdercoat. Drastic cleaning reduction for cutting coolant system. * The filtration accuracy is based on the results of our experiments, and does not imply that this level of accuracy is guaranteed. Removes grit and compounds from industrial waste water or effluent treatment tanks. Using the VDF (Vortex Dynamic Filter) it offers super clean media free filtration down to 10 microns. Personal data is all information relating to an identified or identifiable natural person (hereinafter: data). The cyclones run continuous on the system energizing, being supplied by a feed pump from the dirty (pre filtered) coolant tank. N-6.7). YTH-CI transfers filtered coolant from a coolant tank to an isolated clean tank. Dirty coolant line (H) returns the coolant into the pump compartment (B). The dirty liquid flows into the main body due to the action of the APOLLO supply pump. Udly Engineers is a leader in the design and manufacture of industrial coolant filtration systems. Removes wastes and foreign objects from circulating cleaning liquids of ultrasonic cleaning equipment and high-pressure cleaning equipment. I155I305 is not applicable to 60Hz, Dimensional Drawing_CI Fluid that reduces temperature buildup at the tool/workpiece interface during machining. The shape and tangential location of the orifice develop a downward, spiraling flow of the coolant. Watch the VDF Cyclone Filter successfully remove cast iron sludge from water based coolant. The discharged sludge rapidly loses its rotational force, is collected in the sludge pod and collects until discharging, either manually or via a solenoid valve. The Vortex Dynamic Filter is a media free coolant filtration system which achieves filtration through centrifugal force eliminating the ;need for disposable paper or cartridge filters.Features for VDF Vortex Dynamic Filter Filter replacement is not necessary as filtration is achieved through centrifugal force. Please feel free to contact us. However, it was the Industrial Revolution in Europe that [], The United States the U.S. Department of Labors Occupational Safety and Health Administration states that good housekeeping in the workplace not only creates a cleaner, safer workplace, but also promotes positive behaviors, habits and attitudes. Privacy Policy, Creepfeed grinding as a final stage filtration. Privacy PolicyWarrantyEmail Signup. Hartmut Herzog, Registered seat of company:66280 Sulzbach/Saar, Court of Registration:Amtsgericht Saarbrcken HRB 948, Sales Tax Identification Number:DE180871526, We are pleased about your interest in our websites and our companies of the HYDAC group of companies. A high-speed rotating flow is established within a conical container called cyclone. As the sludge pod increases in density the debris falls out on to the conveyor flights. The separated chips and sludge are discharged from the drain port at the bottom of the main body. Liquid flow in a helical pattern, beginning at the top wide end and ending at the bottom narrows end. It has a built-in defoaming mechanism that suppresses the foaming of clean liquid. * The product weight varies depending on the specifications, options, etc. *. Can remove 90% of 10m sludge for water based coolant No bubbles or foam is produced. No waste! When the machinery tool stops metal cutting operation, YTH-CI automatically switches to cleaning of a coolant tank by circulation flow. Because of its double cleansing action, the Encyclon cyclonic chamber removes 98% of all particles to 3 or 5 microns without impairing the original.

The Hydrocyclone creates ascending and descending vortexes in a cylindrical feed that separates contaminants from coolant without the use of filter media. This helps to avoid the physical consequences [], CALL PRAB TODAY AT: (800) 968-7722 / (269) 382-8200. This same force spins out the solid particles to 5 microns, or .00019 diameter from the coolant. Udly Engineers was established in 2002 with their main office and manufacturing facility located in MIDC Ambernath (near Kalyan),Mumbai India, © 2019 Udly Engineers All Rights ReservedPowered By, Faster Operation - Optimum Cycle time - higher productivity, Superior Life & performance of tool & cooling lubricants. The Vortex Dynamic Filter is a media free coolant filtration system which achieves filtration through centrifugal force eliminating the ;need for disposable paper or cartridge filters. However, to fully reap the benefits, the administration recommends that good housekeeping be maintained throughout the workday. Our clean coolant supply accommodates pressures up to 1000 psi. The cyclone filter filters cutting chips, so clean liquid can always be supplied to the machine. Compatible with fine cutting chips and grinding sludge.

Recovers and separates crystals generated in food, pharmaceutical and chemical processes. The cyclone pump (D) pumps the dirty coolant under 30-40 PSI pressure into the hydro-cyclone (E) where the solid particles are spun out and deposited into the swarf cart (I).

Download Proven To Reduce Metal Scrap Volume By As Much As 90% Documented Results Achieved by PRAB Customers: INCREASED REVENUEWe get $0.17 per pound more for our briquetted material over loose chips. Jack Rovan, Martin-Baker Plant Manufacturing Manager IMPROVED EFFICIENCY & SAFETYPRAB has truly helped us get more money for our waste metal and improve our [], Green Engineering How to Design More Profit into the Metalworking Operation By Ron Chapman, Systems Sales Manager & Teresa Phillips, Senior Marketing Specialist, PRAB Introduction The green movement is not a new concept. Clean coolant up to 10-micron level comes out from the top. Cyclone-type secondary processing unit that you can use extensively regardless of magnetic or non-magnetic materials.

This prevents contamination that is caused by the inability to pump operation or by bubble spreading. CL-50LW 50L/min. No filtration media! A vortex is created due to its conical geometry; the centrifugal forces generated inside the cyclone act on the solid impurities forcing them to settle down. Filtration of ferrous and non-ferrous materials: Non-metallic materials such as glass and grinding wheel grit. Rotational effect and gravity are used to separate solid from liquid. The dirty liquid is rotated at high speed inside the main body, and chips and sludge are separated by centrifugal force. Not for Water-insoluble coolant fluid, lubricant oil or fuel oil, Not for clear water, purified water, aqueous solutions and viscous fluids without rust-preventive property, corrosive liquid, solvents, and oils.

CAD data (DXF format). CL-30LW 30L/min. Drastic cleaning reduction for grinding coolant system COMPACT. The defoaming mechanism supplies the non-foaming clean liquid. Thus the system has absolute zero consumable costs and absolutely no manual intervention. | No filtration media! By keeping clean condition of coolant fluid, it can maintain the high precision and best cutting accuracies. Specifications differ from the actual product. Name and address:HYDAC INTERNATIONAL GmbHIndustrietstrae66280 Sulzbach/SaarGermany, Management:Dr. Alexander DieterDipl.-Kfm. Optimum for grinding sludge processing of non-magnetic materials. In fact, the basic principles were well-known throughout Europe in the medieval era. A throttling effect in the lower (ceramic) cyclonic chamber(6) reverses the descent of the coolant but not the rotation. No replacement filters | No maintenance to replace filter | Reduced coolant replacement/disposal | Improved accuracy, Gahlot Farm House, Opposite House 525 Cyclotron's cyclonic filters can filter ferrous, non-ferrous, non-metallic and other particles as small as 7 microns from water-based liquids and light mineral oils. 554430.

The Vortex Dynamic Filter is a media free coolant filtration system which achieves filtration through centrifugal force eliminating the need for disposable paper or cartridge filters, automatic sludge pod valvesupernatant returnautostop when fullsludgetank with scraper, automatic sludge pod valvesupernatant returnautostop when fullgather-up conveyor, Fluid containing sludge flows from the supply pump into the VDF via the side port and through the inlet, which is positioned tangential to the periphery at the top of the separator.The fluid flows along the inner wall of the cyclone and the pressure energy is converted into rotational energy.

All Rights Reserved. The Hydro Cyclone Separator is a Vortx Dynamic Filter Coolant is delivered in to the Cyclone at an optimum pressure of 0.2Mpa to deliver the centrifugal force to separate the solids in suspension in the fluid. Encyclon Cyclonic Filtration Systems filter, circulate and store coolants for metalworking and other water-base or synthetic liquid operations. We use long lasting ceramic cyclone nozzles on our systems which will accommodate flow rates ranging from 20 to 240 gpm; no disposable media is used. Before top of cyclone in a straight liquid through the side of the cyclone and liquid and clean liquid comes out from top. This forms the secondary whirl(5), a rising, spiraling flow of cleaned coolant that passes up through the primary whirl to the whirl searcher(2). Based on a flow rate of 50ltrs/ min, if the super clean tank is required to deliver a higher flow rate than this then additional Cyclone can be fitted in Series. ), Reduce tank cleaning frequency (with sludge Pod), Reduce Fluid replacement Frequency (with sludge Pod), Improve the yield of manufacturing (with sludge Pod). The diameter of the whirl searcher is smaller than the secondary whirl, and the whirl searcher accepts only the center of the upward, secondary whirl flow. Since 1974, Encyclon has been designing and manufacturing cyclonic filtration systems. https://www.indiamart.com/ijglobalcorporation, coolant filtration Nikuni VDF Cyclone Filter. The clean liquid forms a secondary cyclone that rises through the center of the primary cyclone and connects to the vortex finder (C) as it exits the cyclone separator outlet (D). Something went wrong while submitting the form. The unused coolant is bypassed into the clean coolant tank (A) via the relief valve (F). Dirty liquid is concentrated to a high degree by the sludge pod, and processing afterwards becomes simple. Oops! The delivery pump to the Cyclones is set accordingly to maintain the optimum delivery flow and pressure for their optimum operation. Grinding system with the cyclone filter mounted on the uniquely designed tank. Contaminants are concentrated in the sludge pod and once removed they cannot return to the coolant tank, Media-free operation: No Industrial waste & No maintenance, Highly efficient & precise filtration (10um 90%), No Foaming by trapped air (with Sludge Pod), Protect machine tools (sliding surface, coolant pump, rotary joint etc. Dirty liquid is concentrated in a sludge pod with clean coolant being syphoned off to the super clean tank. Coolant that passes through the whirl searcher is then piped out to the clean coolant storage tank or to the machine tool. By using centrifugal force to separate solid-liquid, filter replacement is not necessary. This is a YTH corresponding to large flow and low pressure with cyclone filter. Contaminants are concentrated in the sludge pod and once removed they cannot return to the coolant tank. The data will not be passed on to third parties outside the HYDAC group of companies. | 1878 S. Elmhurst Rd., Mt.Prospect, IL 60056. I hereby consent to my data being used by the HYDAC group of companies for the purposes of advertising (by post, e-mail) and addressing (telephone). * Photos are product images for illustration purposes only.

All Content 2022 PRAB. Cutting Tool Engineering. Wolfgang HaeringDipl.-Ing. The Cyclone Filter is Built InThis is a YTH Basic Series, Large flow All-in-one Low-pressure coolant pump. The outside portion of the secondary whirl (containing impurities missed by the primary whirl) is diverted back to the primary whirl for further cleansing. Hydrocyclone separator is a revolutionary concept. Cutting chip processing system that combines the punching filter and the cyclone filter in a unique configuration. The process also protects the machine tool from potential damage, extends cutting tool life and improves product quality, according to the company. Offers 3micron filtration and a 5gallon per minute flow rate per cyclone. Please have a look at the brochure: http://bit.ly/2hJGbgf, Efficient Alternative to a Cyclone Separator, Technical specifications refer to standard design, coolant design may vary, EN-GJS-400-15 / DIN EN 1563 / AD-2000 W3/2, Filtration, Pressure Control, Pressure Boost & Process Monitoring for Machine Tools, For more HYDAC machine tools solutions visit: http://bit.ly/2h9QMAg, Hereby I agree that the processing of the represented personal data is necessary for this form and the achievements and services requested thereby. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid. The Vortex Dynamic Filter is a media free coolant filtration system which achieves filtration through centrifugal force eliminating the ;need for disposable paper or cartridge filters. Offers 5micron filtration and a 20gallon per minute flow rate per cyclone. YTH-CI supplies filtered coolant to nozzles in a machinery tool. CL-20LW 20L/min. Ultra-precision filtration coolant system, Mixed chips (aluminum + FC or sintered metal). mgtcgurgaon@gmail.com, Filter replacement is not necessary as filtration is achieved through centrifugal force. The number of cyclones fitted on a system will vary depending on the flow rate you require. Automated Chip & Fluid Handling Systems Designed to Address Labor Challenges, Automatically Process Scrap Metal & Spent Fluids, Back End Process Systems Turn Waste Into Revenue, Centralized Coolant Recycling Systems Have Proven to Decrease Fluid Spend up to 75%, Compact And Skid-Mounted System Reduce Turnings Volume Up To 90%, Considering Environmental Impact Beyond Mere Compliance, Core Design Elements For Under Press Conveyors, Create A Safer Workplace with Scrap & Fluid Management Equipment, Drastically Reduce Water Waste Disposal Costs, Effective Fluid Management Extend Tool Life Up To 25%, Eliminate Manual Scrap Handling Keep Operators Safe And More Productive, Estimate Return On Investment How PRAB Metal Scrap Processing Equipment Pays You Back, Estimate Your Fluid Savings PRAB Guardian ROI Calculator, Estimate Your Payback PRABs ROI Calculator for Metal Scrap Processing Systems, Full-Spectrum Industrial Wastewater Treatment Reduce Water Cost up to 99%, Good Housekeepings Positive Effect On Profit, Productivity, And Purpose, Green Engineering For Enhanced Operational Performance, Guardian Coolant Recycling System Reduce Coolant Waste Up To 90%, Guardian Coolant Recycling System ROI Calculator, How a Modern Coolant Recycling System Can Bring Big Benefits to Your Metalworking Operation, Improving Plant Capabilities Get Wired For Efficiency, Industrial Wastewater Treatment: A critical focal point for modern plant operations, Introduction to the Guardian and How it Works, Lower Operating Costs High Volume Aluminum Chip Processing, Lowest Price | In-Stock Paper Bed & Magnetic Filtration, Lowest Price In Stock Paper Bed & Magnetic Filtration, Metal Chip Processing for High-Volume Aluminum Scrap Reduction, Metal Scrap Processing & Fluid Recycling Equipment, Metal Scrap Processing and Fluid Recycling, More Valuable Than Speed Reliable Unattended Production, Most Valuable Than Speed Reliable Unattended Production, PRAB | Metal Scrap Handling, Fluid Filtration and Wastewater Treatment, PRAB Conveyor Solutions Application Review, PRAB Fluid Filtration Systems Extend Tool Life Up to 25%, Prab Tech Brief Foundry Conveyor Reduces Downtime, PRAB Tech Brief Remove Heavy Metals From Wastewater, Proving ROI Before Purchasing How Materials Testing Confirms ROI of Metal Scrap Processing Equipment, Quantify Results Before Purchase PRAB Material Testing, Raise Productivity and Improve Workplace Safety, Risk Avoidance through Good Housekeeping Prevent Metalworking Hazards, Rugged and Reliable Engineered & Built for Long Life, See How Much You Could Save PRABs In-House Material Testing Lab, Setting the Groundwork for Equipment Performance and Return, Simplify Chelate Breaking for Surface Finishing Wastewater, Steps to Controlling the Costs of Surface Finishing Wastewater, Stick a Fork in Your Forklift Problem with Engineered Conveying Systems, The Industrys Densest Pucks PRAB Dualpak, Top Areas Affecting Your Operations Metalworking Profitability, Ultrafiltration As A Solution to Rising Waste Management And Environmental Cost, Vacuum Evaporation & Distillation A Unique Separation Process, Automotive Assembly Plant Wastewater System Example, Metal Finishing or Plating Rinse Water Wastewater System Example, Multi-Stream Industrial Wastewater Treatment System Example, Stamping or Machining Wastewater System Example, Separates up to 98% of contaminants from fluid. This does not cause me any disadvantages. 3, Near Prakash Hospital Manesar Manesar Village - 122050, Gurgaon, Haryana, India, Model Process Fluid CL-10LW 10L/min. Contaminants are pushed up through side surface of cyclone filter by centrifugal force and discharged. Help to achieve proper R.A. (Roughness average) Value. Dirty coolant enters the cyclone at the inlet orifice(1) of the cyclonic chamber(3). Ability of removing 99% of 25m sludge and more than 90% of 10?m sludge using supply pressure of 0.2 Mpa. All rights reserved. Unique reversed cyclone filtration system enables to separate clean coolant and contaminants.

Tel: +44 (0)1484 400200 Email: sales@cromar.co.uk. Any ultra fine sludge which is unable to generate sufficient centrifugal force and descend down the inner wall of the separator, is discharged along with the cleaned fluid from the top port. For further information on the handling of personal data, please read our data protection declaration here. Shop No. The clean coolant leaves the hydro-cyclone under 5-8 PSI pressure and returns to the grinding wheel (G). A new cyclonic coolant filtration kit from LNS extends coolant life and reduces disposal costs by removing fine chips from the fluid before it returns to the machine tool tank. By combining this equipment with the settlement tank or the settlement tank for conveyor type, drained chips and sludge can be discharged. You can download a comprehensive catalog that covers Bunri's products. Optimum for grinding sludge processing of non -magnetic materials. Udly cyclone filter system are designed to filter ferrous and nonferrous filtration it creates super centrifugal force in conical housing with the help of pressure pump. Ourknowledge and applications experience have made us a leader in the industry.

Anand Nagar, Ambarnath (E) 421506. This is called the primary whirl(4), which follows the chamber walls because of centrifugal force of up to 7500 times that of gravity. CL-70LW 70L/. The system is suitable for cleaning water-soluble coolant and does not use media filters, thus eliminating both filter purchase and disposal costs. This design results in consistent, long-term filtration.