ducing high-quality post-consume

2021/05/21

Producing high-quality post-consumer recycled resin starts with receiving quality bales. The plastic manufacturing process results in the creation of greenhouse gases, including carbon dioxide. We wont spam you.Your privacy is protected. Not every type of recycled resin works for every use case or complies with applicable regulations. It will also giving a new end-of-life use to plastics that otherwise would have become waste. 989-633-1863 To learn more about Dows efforts to deliver circular economy solutions and keep plastic waste out of the environment visit dont-waste.dow.com. Your email address will not be published. Post Consumer Recycled Resin. For more information, please visit www.dow.com or follow @DowNewsroom on Twitter. The more Post Consumer Recycled (PCR) resins you include in your products, the higher impact you can make on saving the environment and offering a green solution to your customers. A safe, crystal-clear, lightweight polyester resin. Customers don't have to be your only source for recycled materials. PCR resins meet requirements and regulations for food, pharmaceutical, medical, electronics, and general retail packaging, making them suitable for nearly any packaging need. It lessens the demand to produce new plastics from non-renewable petroleum-based goods, bringing the amount of energy required down to deliver new plastics. A bottle is defined as a container that has a smaller opening than the circumference of the container. The Exceptional Benefits of Pre-Stretched Film You Cant Afford to Ignore, How to Choose the Best Garbage Bags for Warehouses and Distribution Centers. 2021 APC Packaging. This sentiment is echoed across the entire landscape offood and beverage, as well aspersonalandhome caresegments. We are here to assist you up to your satisfaction. Using Post Consumer Recycled resin brings down the measure of plastic being shipped off landfills, knowing that 4,800 16-ounce plastic bottles occupy one cubic yard of landfill area. Ask many of the world's leading brands about their sustainable packaging plans and they will tell you: they aim to make their packaging100%reusable or recyclable by 2025. We offer a variety of post-consumer (PCR)post-industrial (PIR)olefins and engineered thermoplastic resins, derived from municipal waste and industrial scrap otherwise destined for landfill. This can be attributed to the extensive cleaning, sorting, and processing required to recapture the recycled resins.

Sign up for weekly updates on the latest trends, research and insight in tech, IoT and the supply chain. Pellets are generally more efficient as the industry is used to handling them, and they do not require extra investment in handling/processing equipment. According to data from the Environmental Protection Agency, recycled plastics account for far less environmental impact than their virgin counterparts. Reject Criteria any unpigmented HDPE; any non-bottle, HDPE or otherwise, such as trays or pails; any non-HDPE, bottle or otherwise, such as PET (Code 1), PVC (Code 3), PLA (Code 7), PP (Code 5), any bottle with biodegradable additives; any non-plastic such as glass, cans, ice, free-flowing liquids, metal, dirt and/or gravel, wood, any hazardous chemical containers, any medical waste such as syringes, personal hygiene materials. All rights reserved. As an industry, we need to ensure that we reuse or recycle every bit of waste we possibly can. Then, you need to partner with your supplier to evaluate and understand their sources and supply chain. Find the best resins for your applications using our detailed product finder tool. At Emmerson Packaging, we have a graphics department that has collectively over 150 years of prepress experience. We stand at a pivotal moment, as the industry moves from a linear to a circular plastics economy and collaborates to eliminate plastic pollution across the globe.

We provide a range of quality plastic resins derived from post-consumer (PCR)and post-industrial (PIR)recycled waste. Terms of use. Keeping all material out of the waste stream requires a mindset change. The offering underscores Dows comprehensive strategy to develop a circular economy for plastics by focusing on integrating recycled content into product offerings. Our experts can assist you in finding different ways to incorporate PCR resin into your product while still meeting your requirements. Post consumer recycled resin (PCR resin) is a material made from recycled plastic, such as water and beverage bottles and other packaging. AllRightsReserved. Dows new PCR resins, already offered in Asia and Europe, provide brands and consumers with performance comparable to packaging made with virgin resins while reducing carbon and energy footprints of by 20-30 percent depending on the offering and application. Do you need packaging solutions? Were focused on helping our customers grow and succeed, so lets talk about your goals and get started. Occasionally, despite using materials sourced from reputable recyclers, there are some impurities in the PCR resin, which can show up as specks or discolored spots in the finished products. As the overall cost of petroleum-based raw materials continually increases however the cost of PCR resins are projected to stay the same. Our team helps companies determine appropriate recycled resins comprised of PCR or PIR to replace virgin material. Just call us at 718.389.2498. In the next five years, the demand for post-consumer resin (PCR) is expected to increase five- to tenfold. Post Consumer Recycled (PCR) Resin materials may be subject to slight variations in color, tinting, physical properties, etc., but all this can be overcome through careful considerations. While post consumer recycled resin seems to be the leading option to accomplish packaging sustainability in the industry, there are several considerations to make when sourcing PCR material: There are four main plastics used in packaging: polyethylene (PE), polypropylene (PP), polystyrene (PS) and polyethylene terephthalate (PET).

Best of all, you can find Trex LLDPE pellets and reliable PCR resins from many other leading recyclers in the nation. PCR resin can be incorporated in packaging in ways you may never expect, so be sure to reach out to our experts for more information. Additionally, more consumers than ever are recycling their plastics which increases the material available and will keep PCR resin material at a relatively low price. While PCR resins may be subject to slight variations in color, this can be overcome by choosing a reliable provider. The most common complaints around PCR resins are occasional black flecks, grey/yellow tinting, and gels in the material. In addition, based on your companys performance requirements of the product, the mixing of the materials can lead to further complications in achieving goals. Dow delivered sales of approximately $43 billion in 2019. Since the process for compounding recycled materials requires less energy and raw fossil fuels, it also results in fewer greenhouse gas emissions. Your email address will not be published. Recycled packaging that has not been densified or parts that are not reground, are difficult to handle. Amorphous indicates the alignment of the polymers. Contact ustoday to learn more. Discover the impact your sustainable packaging choice will have on the environment with our interactive comparison tool. Even so, when used in the correct application such as ag films or trash bags, these minor defects do not affect the overall function of the product and are strictly cosmetic. A bottle is defined as a container that has a smaller opening than the circumference of the container. kbandlow@dow.com According to a Nielsen global online study, a surprising 51% of Baby Boomers between the ages of 50 and 64 and 72% of those aged between 15 and 20 Generation Z will pay more for products and services from companies committed to making a positive environmental impact. PCR resin is the recycled product of plastic waste created by consumers. Regrind typically means that the plastic is in small, irregularly shaped bits, though there can also be the presence of dust and fines. Regrind can be re-melted into pellets and then reprocessed yet again into the next product in the full circle. Re-use results in usage of less landfill space. The current recycling infrastructure needs an overhaul, but brands can design their packages to optimize recyclability while working within the boundaries of the current infrastructure. In either case, an occasional cosmetic color variation is a small price to pay for the environmental impact of using these more eco-friendly products. Web Accessibility Statement. Simply put, your environmental investment can and will pay off as long as you properly market your efforts. Plastic is not biodegradable, and can take up to 500 years to decompose in a landfill. We are a dedicated group of plastic professionals determined to help companies achieve their sustainability goals and obtain industry acceptance of a portfolio of certified recycled plastic resins. This member-focused association has over 64,000 members who are dedicated to creating model codes for sustainable solutions.

Our proprietary suite of tools for designing and improving complex multilayer films. Over the long term, this area will become more like medicine or foodwhen we go to a grocery or drug store, we hardly ever think about whether the medicine or food is good or safe. We rely on the system in the background which ensures that it is. Remember, you can manage cookies in your browsers settings. From there, well find the best solution for your product and your brand at large. The bags must be at least 2.25 mils in thickness. Here is how it is beneficial: In the past, due to the extensive work processing the recycled resins, Post Consumer Recycled (PCR) resin material has been a bit more expensive than new virgin resins. Let's talk about how your business can avoid this pitfall. Whether you're looking to save money on manufacturing materials or looking to implement a closed loop recycling program, AAA Polymer can help.

NOVA Chemicals is actively pursuing the opportunity to offer our customers a suite of PCR-containing resins for a range of rigid and flexible application needs. Custom plastic extrusion: for rigid film, sheets, and custom parts and products, Packaging materials, including heavy gauge thermoformable primary packaging materials, Custom plastic coating: including denesting and antistatic coatings. 2022 NOVA Chemicals Corporate. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Thermoformable Film For Automotive Manufacturer, Lowers the amount of plastic being sent to landfills (4,800 16-ounce plastic bottlesequal about a cubic yard of landfill space), Shrinks your carbon footprint (traditional plastics production produces nearly 900 million tons of carbon dioxide each year), Reduces the need to create new plastics from non-renewable petroleum products, Limits negative effects of plastics on the environment, Lowers amount of energy needed to produce new plastics (recycling a pound of PET plastic instead of making new cansave up to 12,000 BTUs), Satisfies environmentally conscious customers, Promotes your compliance with industry regulations, PCR Materials From Integrated Packaging Films. If you do not accept the deployment of cookies or restrict them in any way, you will not be able to use all the interactive functions on our website. PCR (Post-Consumer Resin) is plastic that has already been recycled and is repurposed, ready to use again. It offers a more sustainable source for making packaging films, containers, sheets, and many of the products that would otherwise be developed with virgin plastic resin. Capacity to process nearly 200 million pounds of HDPE and PET material annually, Tight feedstock specifications with minimal contamination permitted for the production of food grade PET PCR, Rigid cleaning and washing process, elevating PCR quality, Extensive quality testing, including use of gas chromatograph and mass spectrometer to measure potential contaminants and attributes of PET PCR, Available at a usage rate of up to 100% for recycled content packaging, Made from recycled plastic bottles collected from curbside and bottle deposit programs, Requires two-thirds less energy to produce packaging made with PCR than from virgin raw materials, Reduction in air and water pollution emissions when manufacturing packaging made with PCR. To help meet these goals, Dow is increasing recycling for plastics that have been considered too difficult to recycle. The bags must be able to carry a minimum of 22 pounds for at least 125 uses for a distance of 175 feet. Dows new recycled plastic resin represents another advancement in our commitment to work with our customers to stop plastic waste from entering the environment and to drive circular economy solutions, said Diego Donoso, president, Dow Packaging & Specialty Plastics. The contamination caused by their mixing, or worse yet, the addition of other factors (such as food, dirt, or other contaminants) can render the resins very difficult to reuse. Trex LLDPE pellets are the ideal material for manufacturers looking to increase the cost efficiency of their products and increase the recycled content. They must have the appropriate quality controls and tests in place to ensure the material supplied meets your products specifications. Accept Criteria any unpigmented HDPE bottles, SPI Code 2, such as milk containers, tea containers, etc., including labels and caps. The makeup of the post consumer resins can be a big obstacle in the industrys endeavor to achieve a truly circular economy, which is a critical piece for packaging sustainability. At Jabil we strive to make ANYTHINGPOSSIBLEand EVERYTHINGBETTER. Brands once again can partner with governments worldwide to help shape regulation and drive post consumer recycled contentforward. More specifically, many planto source post-consumer recycled (PCR) materialssuch as post consumerrecycled resinto get there. Bales cannot contain cardboard or plastic headers or be wrapped with plastic wrap. Contaminants from the recycled material may end up in the food packaging, Non-regulated post-consumer materials may make their way into food packaging, Adjuvants in the recycled materials may not comply with food-contact regulations. jarrod.erpelding@dow.com. Jabil Ukraine Update - Russia Site Closure. Material Description: PET bottles compiled from municipal curbside collection, sorted to remove undesirable material, and baled for efficient transportation and handling.

With environmental concerns on the rise, Post Consumer Recycled (PCR) Resin can be used as a green alternative to your packaging solution. 989-638-2417 Material Description: Pigmented HDPE bottles compiled from municipal curbside collection, sorted to remove undesirable material, and baled for efficient transportation and handling. Sustainable packaging reduces excess and uses renewable materials that are lightweight, making a positive impact on the circular economy through manufacturing, distribution, and disposal. Sign up to request a free consultation.

Businesses that use PCR resins in their products enjoy countless benefits, including increased profits, cost savings, and improved brand image. When marketed properly, PCR resin can be a great way to appeal to your eco-conscious consumers as a green product. Discover the impact your sustainable packaging choice will have on the environment with our interactive comparison tool. These types of partnerships and investments can help you reach your sustainable packaging goals while making a big difference for the environment. These bottles are then separated from the other plastics, washed and cleaned of all other materials (for example the labels, bottle tops etc). As it stands currently, approximately 30 percent of plastic packaging will never be reused or recycled without fundamental redesign or innovation, according to theWorld Economic Forum. As an AAA Polymer partner, Trex is one of the nation's largest plastic recyclers. It is easier to acquire post-industrial materials in bigger quantities. Purchasing virgin and recycled resins from a single supplier offers a simplified , Buying from a trusted supplier who is known by its customers and the broader marketplace as a collaborator, problem solver, and solution provider offers. We support all manufacturers of plastic products including but not limited to the following industries: This hero section is great for showcasing a nice background photo or background video. By choosing a reliable packaging supplier, you can greatly mitigate these issues. The Companys ambition is to become the most innovative, customer centric, inclusive and sustainable materials science company. In many instances, manufacturers rely on several different sources for plastic pellets. Sometimes, that means launching community initiatives. PP is readily recyclable but needs more infrastructure and education around the material. For more information about our use of cookies, please view our Privacy Policy. Plymouth, MI 48170. Some packaging solutions include airless bottles, PETG jars, acrylic bottles and jars, glass, tubes and bottles, aluminum, and color cosmetic packaging. All rights reserved. 2021 APC Packaging. Innovations in recent years have enabled plastics to be much more sustainable than in the past, and using post consumer recycled resin is a major contributor to that effort. The infrastructure is built to support the collection of these materials and many CPGs lead initiatives to educate consumers to recycle. The recycled plastic is then extruded and reprocessed into PCR. Most of the PET plastic you see is APET except some PET formulations for higher temperature uses. In the United States, theFDA has guidelinesfor the use of recycled plastics in food packaging. No obligations. Whendesigning product packaging, end-of-life must be top-of-mind. Our mission: customer success. Furthermore, while many understand the importance of recycling, many are also confused on how to properly do it. GET A FREE PLASTIC RECYCLING CONSULTATION, Yes, I want to earn more money with recycling. Our actions to advance recycling technologies, help customers design products for recycling and support infrastructure and education projects are helping demonstrate that a circular world is possible.. These reusable plastic bags are required to have a minimum of 20% PCR material, which is set to increase to 40% by January 1, 2020. All Rights Reserved. Recently, Trex Cardinal and Trex Spartan lines of linear low density polyethylene (LLDPE) pellets were certified by the ICC for being 100% post-consumer content material. When used in collation shrink film, intended for secondary packaging to hold bottles, cans and cartons, Dows new PCR resin will help ensure products are delivered safely while also reducing the amount of plastic waste ending up in our environment. Depending on the project, PCR resin materials can offer many benefits, such as decreased carbon footprint, increased profit, reduced costs, and improved brand image; but theres still a lot of confusion about them. As a matter of fact, many studies suggest recycled plastics contain over 25% less green house/carbon gas emissions than virgin resins. Then how can you ensure 100%purity for packaging materials? Specifically, they have three concerns that: Europe has more stringent guidelines. Reach out to us today to learn more about how we can improve your bottom line and fulfill your sustainability initiatives as they pertain to increased use of recycled polymers. Our strategic alliance with Clean Tech offers extensive capacity that utilizes the latest technology for manufacturing food grade PET PCR. . Our expertise in recycled material helps ensure a supply of consistent, quality alternatives to prime resin. Reject Criteria any colored HDPE, any non-bottle, HDPE or otherwise, such as trays or pails; any non-HDPE, bottle or otherwise, such as PET (Code 1), PVC (Code 3), PLA (Code 7), PP (Code 5), any bottle with biodegradable additives; any non-plastic such as glass, cans, ice, free-flowing liquids, metal, dirt and/or gravel, wood, any hazardous chemical containers, any medical waste such as syringes, personal hygiene materials. Things may not appear as intended. To support the development ofpackaging sustainability, they launched PepsiCo Recycling, an initiative to improve plastics recycling infrastructure and raise awareness on the issue worldwide. To bring an unsurpassed value and commitment to the customer and environment through expertise, technology and innovation with a minority spend advantage. Typically, most packaging providers need the raw material to be in a relatively dense form, like the pelletized format of virgin material. Also, we offer custom mold services. It can also be used in rigid packaging to create bottles for the home care market. The more PCR resins you include in your products, the higher impact you can make on saving the environment. About Dow Reject Criteria any non-bottle, PET or otherwise; any non-PET, bottle or otherwise, such as PVC (Code 3), HDPE (Code 2), PLA (Code 7), PP (Code 5), any bottle with biodegradable additives; any non-plastic such as glass, cans, ice, free-flowing liquids, metal, dirt and/or gravel, wood, any hazardous chemical containers, any medical waste such as syringes, personal hygiene materials. These pellets are excellent for profile extrusion, molding, blown film applications, and in the production of plastic goods.

Every successful project begins with an in-depth and no-obligation discovery call with our packaging experts. AAA Polymer 2022. Submit this form to request a FREE plastic recycling consultation. While there may be a small cosmetic compromise, it is a lot less than the compromise made on the environment. Using PCR resin: When plastics are recycled, they need to be properly sorted by type and thoroughly cleaned before being processed into new plastic flakes, pellets, or powder for reuse as PCR resin. 24/7 secure access to your customer account, order history, and shipment information. When marketed properly, your customers may be willing to pay more for those imperfections knowing your organization is making steps toward environmental sustainability.

We combine an unmatched breadth and depth of end-market experience, technical and design capabilities, manufacturing know-how, supply chain insights and global product management expertise to enable success for the worlds leading brands. Circulus is a new supplier of PCR for NOVA Chemicals growing portfolioRead the full press release, Major North American plastics players collaborate to increase use of PCR in flexible filmsRead the full press release, Low and linear low density polyethylene grades are targeted to flexible film applicationsRead the full press release, PCR-based film structures can be tailored to meet customer-specific application demandsRead the full press release, New Supply of PCR for Flexible Packaging Available Beginning January 2021Read the full press release, Expanded program will increase collection and introduce testing of post-use packaging materialsRead the full press release, Agreement will Advance the Plastics Circular Economy with PCR.Read the full press release. Withover 260,000 diverse, talented and dedicated employees across 100 locations in 30 countries,our vision isto be the most technologically advanced and trusted manufacturing solutions provider. In collaboration with industry partners, recyclers and waste management companies Dow will increase the value of used plastics by developing higher-value recycled applications, invest in innovation, and find ways to incorporate more recycled content into new, highperformance materials. Currently,high density polyethylene (HDPE)and PET recycling are more common than others. Dows portfolio of plastics, industrial intermediates, coatings and silicones businesses delivers a broad range of differentiated science-based products and solutions for its customers in high-growth market segments, such as packaging, infrastructure and consumer care. MIDLAND, Michigan Dow, Inc. (NYSE: DOW) announced today it is developing a new family of post-consumer recycled (PCR) resins to ultimately be offered throughout the globe. Some packaging solutions include airless bottles, PETG jars, acrylic bottles and jars, glass, tubes and bottles, aluminum, and color cosmetic packaging. As post-consumer resin consists of a blend of recycled resins (that would have otherwise ended up in landfills) it is known that there can be minor defects on the packaging and slight variations in color. Recycled plastics have a much smaller environmental impact than their standard counterparts. You are using an outdated browser. Privacy Statement. Finding a steady source of high-quality post consumer recycled plastic is a difficult endeavor today. It is very likely that in the future more industry standards will be developed, and perhaps also government regulation, to ensure the material really is what it should be. Bottles are to be no larger than 2.5 gallons or smaller than 5 oz. The first step is to establish a set of recycled material goals for your product. 4 Key Attributes of the Best Bottle Redemption Bag.

Consumer packaged goods companies have a strong tendency (64%) to incorporate post consumer material and other recycled content as part of their product-level initiatives. In many ways, post industrial is another viable source of material that might otherwise be headed for the landfill, while easing many of the technical challenges brands face with PCR materials. In addition, when more consumers recycle plastics, the law of supply and demand will keep PCR resins extremely attractive in comparison to virgin resins. Watch Jabil's documentary:The Sustainable Packaging Revolutionfor a better understanding of how integrators like Jabil, KW Plastics and Danimer Scientificare bringing innovative packaging solutions to the market. Think of this place as a useful guide to anyone, from newcomers to the most experienced professionals, in the packaging industry. TABB products include high-quality bottle grade PET and HDPE PCR: Sustainability is priority at TABB in its post-consumer recycled products and day to day operations. Calculate your results now. Virgin post-consumer resins such as LDPE resin and polyethylene were originally processed from fossil fuels and turned into plastics. In August of 2014, California became the first state in the U.S. to pass legislation imposing a state ban on single-use plastic bags at retail stores. Even so, there's still a significant amount of confusion surrounding PCR resins. This can be accomplished in different ways, such as making components out of a single polymer family, tethering a cap to a bottle or by minimizing how the packaging is assembled so it can be easily separated when necessary.