raced an outline of the mid-sect

2021/05/21

I traced an outline of the mid-section on a piece of OSB then used a compass to draw an 1 slot 2/3rds of the way around.The mid-section is not a true circle so I had to fudge the lines a bit to get it right. The great thing about using blast gates is it doesnt really matter how many tools you hook up because with all the gates closed, besides the tool being used, it is as if only one tool is hooked up to the dust collector. At this point I cut and bent the original stanchions to hold the mid-section to the baffle. In order to post comments, please make sure JavaScript and Cookies are enabled, and reload the page. Protect your company name, brands and ideas as domains at one of the largest domain providers in Scandinavia. Could you share the rough dimensions for the overall size once it is on the wall? cyclone To attach the collar I cleaned the surface with precious denatured alcohol (I live in CA and it is banned for sale in stores), placed the collar on center as best as I could, drilled 4 more holes, and riveted it in place. Be sure to set the rivets so the washer side is on the inside of the cover. Now reinstall the cover and paint it (or not) as you like. Im a little bit self-proclaimed non-clinically diagnosed OCD and the green from the Harbor Freight motor doesnt match the Grizzly green cyclone so I painted black everything that was not Grizzly green or already black. My one concern is switching to the 12 impellar. There doesnt seem to much tension on the filter when the system is on and I think it is because there is so much filter surface area for the air to pass through. I tested it out and it was nice to have it work just how I wanted and not be near as loud as my old shop vacuum. This is amazing; just what Ive been looking for! The pile can get rather large with scrap wood, large sawdust and fine dust. I did a bit of research on this because it was also a concern of mine. Is the bag on the bottom of the filter necessary? As of Sept 2019 I paid $127 including shipping. My goal for my dust collector was to have it service multiple tools at the same time. 6 duct transition $10. buying tools, needed exercising. I now found that the stock filter bag for these single stage collectors sucked, and not in the intended good way. The size and amount of the dust particles being forced into the air was tremendous. Im going to call it WOG, fog created by wood dust. Now, much like the mouse who was given a cookie, I NEEDED a new filter to clear the wog. Enter Wynn Environmental. Wynn offered a high quality filter for all sorts of single stage collectors that boasted up to 99.999% filtration of particles down to 0.5 microns. What does that even mean? Since I misplaced the hardware I used construction adhesive and large rivets. I was curious if youve hooked up some ducting and measured the air speed at the end of your longest run yet (and if so how long it was)? Like to get more cfm, but have 4 sweet pipe already throughout garage. I know this video was awhile ago, did you have any issues sliding the collar into the XL dust deputy? Hi Steve, The bag on the bottom of the filter catches any particles that make it past the cyclone separator. 3. 8. What are the Amp readings on your modified system as configured? I didnt have enough ceiling height to add a collar and flex hose to the bin so I raise the bin to the fixed lid. Jeff. Login to Loopia Customer zone and actualize your plan. Your email address will not be published. To start this modification, I removed the fan cover from the DC housing, and replaced the blower fan with the Rikon Blower Fan, part P20-600-22. This is as simple as removing the left hand threaded screw and washer, pulling the fan off the shaft (dont lose the key), pressing on the new fan (use a block and deadblow hammer to fully seat it), and replacing the screw and washer. You will notice the fan blades are curved in the opposite direction than the stock fan blades. Im no scientist (and this article shows no quantitative data on performance) so I dont have any experience of explanation for how or why it works better but believe me it does. My wife found it and saved it for me. Backward-inclined fans are more efficient than forward-curved fans. Is the collection bin flat on the floor thanks. Just FYI for anyone looking to do this, the Rikon impellers are back-ordered through mid-August right now. I found what Harbor Freight calls a super coupon in Wood magazine for the really great price on the dust collector. However, I am concerned about the additional load to the motor. I read many Bill Pentz articles researching the build. Backordered until June, Hey Gary, awesome job, and thanks for all the info! Change). *My situation is most likely different than yours being I had a lot of dust collection fittings on hand, plywood, 24 material, screws, primer, and paint. I am not counting those costs in this itemization. Linked items are affiliate links to support my addiction. His site is a great resource. At this point I also glued some blocks on the baffle to attach it to the mid-section. Click here for instructions on how to enable JavaScript in your browser. However, I have the Super Deputy with a 5 opening, not the XL Super Deputy. It was also fairly ineffective because quite often the filter on the shop vacuum got clogged because the bin filled up so fast. Cherry and Bubinga $2,500, 29.5 tall Bar Stool. To hold the blower to the wall we made a mounting bracket with 2x4s anchored to the wall studs. Click here for instructions on how to enable JavaScript in your browser. To answer your question, the larger impeller should make even more of a difference with the 5 opening because the smaller opening creates more static pressure. Been modifying the HF dust collector for a while now a little at a time, last thing to do was upgrade the impeller. The filter is 98.5% effective for .5 micron particles. 2) What is the distance (approximately) from the top of the unit to the inlet on the SDD XL for duct planning purposes? $90, Gilded with gold, copper, and dutch metal with patina finish. If it looks right, it is right. Plus the air flow just wasn't there to collect from some of my larger tools efficiently. you will be as pleasantly surprised, as I was, at how much less noise the collector makes in comparison. Not only was the collector now doing a decent job at pulling the dust from the table saw but I could also have a conversation with it running. I slowly started to add more lines starting with a floor sweep, and then a line for a planer. This is when I noticed how fast the bag filled up and how emptying the bag was a very, VERY, dusty job. Not a good situation to be in without a respirator. Change), You are commenting using your Twitter account. Mount the cyclone assembly overhead and build the chip and dust gathering box underneath. Search available domains at loopia.com , With LoopiaDNS, you will be able to manage your domains in one single place in Loopia Customer zone. The filter I purchased is tested on the same parameters as actual dust collector filters so I felt confident in its filtration ability. My requirements were ; run the ducting above the rafters, direct venting outside with no filter, as few bends as possible (thus the idea of mounting the cyclone at rafter level) and an easy way to empty the chips and dust. I was also excited to attach the ONEIDA Dust Sentry Level Sensor. In this tutorial we will show how we upgraded a Harbor Freight Dust Collector with the Super Dust Deputy XL from Oneida Air Systems. Thanks for your upgrade video as it has really help me with my modifications. The box wound up being 2x2 by 4 high. 13 page PDF with Product Links and 2 Design Options, Tatami Style Platform Bed. The bag can be easily removed and emptied to prevent the filter from being quickly clogged. Fortunately I was able to extract it. I was wondering if you have used a planer with this larger SDD yet, or what machines you have used that generate larger chips and if you have found the cyclone to work efficiently with the current blower size? If you are, I am a go. 4. If I stick with the 4 ducting as has been discussed above, would it also be a good idea to use 4 transitions on the outlet port and filter collar, to keep the airflow as consistent as possible? The tool is called a Puller. Thanks for your thoughts. We got distracted by all the projects for our nursery. I used OSB plywood to laminate several rings to lift the blower high enough to clear the mid-section. I was told by rikon that the impellers are available in limited stock on their parts website. Months passed and my insatiable curiosity for woodworking, i.e. Im still trying to clean the dust out of my shop 2 months later. I've been using a cyclone on my shop vac for a few years now and I've always been happy with it. Where did you find the larger impeller. Otherwise they fill larger orders first. Forward inclines provide more flow but lose power when pressure increases. But while tightening down the new impeller, I broke the bolt. 6 duct collar $16 I cant believe I broke a bolt with an Allen wrench. Where you still in tolerance for safe operation? Glad to hear the video came in handy and please share some photos when you finish. Then, cut a donut shaped mounting plate out of sheet metal to mount the 6 collar and secured the mounting plate to the filter with 1/2 sheet metal screws. So much sawdust would end up on the ground that Courtney joked she could make sawdust angels. Below is the cost breakdown of the dust collector build: Required fields are marked *. Obviously not me. We appreciate you supporting this site. How many stationary tools do you have connected to your improved dust collection system and how effective is it after hooking everything up? Your email address will not be published. The Harbor Freight 2 HP dust collector is the heart of the project. https://www.saylor.org/site/wp-content/uploads/2011/09/Chapter-3.5-Fans-Blowers.pdf, Also, Backward inclined and airfoil fans remain more efficient than forward curved when the filters in a unit become dirty/clogged. Alright, enough talk, here is how I upgraded my Harbor Freight Dust Collector. Paper filters the diameter of my cloth filter are quite expensive with lots of freight, Your filter may be one which fits a big diesel truck and has big demand that is price sensitive. The dust collector build started with a stock 2hp single phase Harbor Freight dust collector. Brent, 7. I did this with the Super Dust Deputy XL Cyclone Separator. ! Essentially, it means these pleated filters will trap nearly all particles the size of bacteria out of the air. Perfect, I had to have it. I NEEDED it. But there was a price tag for the filter higher than the cost of the collector alone. Who in the right mind would add aftermarket products that cost more than the tool itself? What I should say is who has two thumbs (currently) and would buy a aftermarket products that cost more than the tool itself? This guyand all the other hobby woodworkers with entry level single stage collectors. BUT it didnt happen. I just coped with the continuous reduction in suction, the nasty bag changes, and filter cleanings. Everyone else is asking anywhere from $10-$20 plus shipping. Hi Bill, Sorry for the delayed response. From my understanding that is the exact application of the filter I have. 6. I fine filter is particularly importantif you cut MFD, the dust is bad. The short answer is no and I need to. Hello Brent. I was just wondering what the total height from to bottom came out to be? Create your website with Loopia Sitebuilder. Once particles accumulate they can be easily cleaned by emptying the bag. Change), You are commenting using your Facebook account. From what I can tell they are the same model.

http://www.titan-air.com/centrifugal-backward-inclined-or-airfoil-versus-forward-curved-design. Fill in your details below or click an icon to log in: You are commenting using your WordPress.com account. I wonder if you had looked into any other replacement impellers, specifically JET. What I really like about the Super Dust Deputy XL Cyclone Separator is it separates the wood chips and the dust so only air and very fine particles pass through the blower to the filter. When changing the collection bin does the cyclone and lid hang from the blower motor and duct? Add 6 to 4 reducers on the other parts of the wyes to attach your blast gates. Youll probably need 4 couplings on each 4 reducer to attach the gates, though some gates have enough of a taper to fit in the reducer. Tape them on really well. Use 4 flex hose to attach to your tools dust port. I like to use keyed hose clamps. Use a 6 cap to finish off any wye at the end of the run unless you used an adjustable elbow at the end. I like to put a wye there for any addition at a later date. So, the larger impeller is actually less stress on the motor under the static pressure of a dust collector because of its design. Im looking to do the same. *At this time I have changed the branch for the jointer, table saw, and band saw to have a single 3-way junction fitting from Rockler. This just worked out better than having 2 wyes on a drop. This pretty much the end of the line for this upgrade. You will notice a huge increase in suction at the tools you are using. Im beyond thrilled to be able to take on this upgrade despite the cost of entry. If you are a hobbyist and have a limited budget this is something you can do a little bit at a time. Start with just the filter canister to replace the bag. No modification just a simple replacement. That alone increases the suction. Then maybe consider the fan blower followed by the cyclone. I cant stress how important rigid duct work is to maintain air flow. Using long runs of flex hose creates a lot of drag and reduces air flow (again Im not basing this on scientific data just my own experience). Did you make this project? I am working on another video to address the system for raising, lowering and moving the bin. Woodworking Projects, Videos, Tips, and More. My question is this! *Heres the outline of what I am using to Super Charge my Harbor Freight 2 HP Dust Collector (some material were already on hand): Harbor Freight 2 HP Dust Collector $220, Grizzly Growler Cyclone $317.21 (on sale), Wynn Environmental Pleated Canister Filter $270.18, Duct Work $150 (varies depending on the length of your system).

What would be the effect on the can, if I left the stock 4 opening on the HF collector with the larger impeller? Plus, the new impellers blades face the opposite direction so I was curious why that was and the effect it would have. Would it overload anything? $75, View UC-2hdGuRCbC6opIXUIyUJ7gs profile on YouTube, Tatami Style Platform Bed with Downloadable Plans, Harbor Freight 2 HP Dust Collector Modification, Creating a Unique Patina Finish: Making of A River Runs Through It. Rikon Impeller $100 The bag will catch any particles that makes it though the blower to the filter. I used latex caulk to seal the dust box during assembly. The 5-inch flange has been hard to get recently from Amazon so if you find that is the case and can't find a reasonably priced one elsewhere, you might go with a 4-inch or 6-inch setup. Currently you have JavaScript disabled. With the motor and rim mounted, aligned, and connected with the 5 hose that came with the HF DC (cut it to length) you can make a pair of rings to attach the filter to the rim. Again, watch Tylers video to see what he did. Its hard to explain without seeing this. Ill say one thing I did differently was I used foam weather seal strips between the rim and the cap and rings. ordered Rikon impeller today. Before mounting the filter to the blower I used a jigsaw to open the closed side of the filter. While you are painting you can paint the ring that holds the new filter canister and bag to match the blower housing. If you are still waiting on the canister filter you can build the mount for the canister rim and paint it too. I watched DIY Tylers video on his build several times to see how he mounted his motor and filter rim. When I had both mounts constructed I painted them and attached both units to the wall starting with the motor and fan. I gave the motor about 6 inches of clearance from the ceiling but I could have got away with 3 Im sure. Just keep in mind the closer to the ceiling the motor is the tighter fit the filter rim mount will be to fasten to the wall. Life is difficult as it is dont make it any harder. Im hoping to spend some more time documenting the rest of the build once it warms up a bit. After sealing up a couple of the seams with metal foil tape and hooking up my remote power switch, I was done. My micron filter gets about as tight as a balloon, hopefully yours flows more freely. After slowly collecting part after part for my two stage cyclone collector, I had all of the following pieces: When working on the different connections, you'll want to. Nine years. Thats how much time has passed since I purchased the dust collector from Harbor Freight. I started woodworking just a few months before and quickly realized I needed some way to control the dust my table saw was creating. After a few weeks of watching Marc Spagnuolos and other YouTube Maker videos I found that a cyclone type collector was far out of my price range at that time. The Harbor Freight 2 HP Dust Collector, however, had decent reviews on the various woodworking forums and was within my budget especially with a coupon or when on sale. I believe I picked it up for $190 plus a few extra dollars for new 20 amp circuit, wire, outlets, flex hose, fittings, bolts, washers, and nuts (some the hardware was absent from the dust collectors packaging). I set up the collector, attached the fittings and hose, and started it up. If youre new to woodworking and have only run your dust collection with a vacuum (Craftsman, Ridgid, ShopVac, etc.) Now to figure out ducting around my garage so I can get rid of this temporary flex hose. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); The average delivery time is 5-10 minutes. Please allow up to 12 hours for electronic delivery of plans. $90, Silver leaf and dutch metal with patina finish bangle. HF makes 2 nearly identical dust collectors for the same price. It looks like they offer an 11 and a 12 but the ID is 19mm instead of 20mm which would be a direct replacement like the Rikon. 10. Only a couple of months after purchasing the DC, I started purchasing bits and pieces of what I wanted in my final setup. It wouldnt hurt the can and would still increase the CFM. Its worth noting that Rikon has increased their prices on the impeller fairly dramatically given the demand produced by the popularity of your (and presumably some others) mod! The cyclone and barrels shared vacuum hose can be tricky to get it all lined up. If you use the poly disposal bag you will need that vacuum hose to keep the bag down in the drum. I will probably not use a bag at some point so Ill remove the hose and tape the ports off. Ive seen someone completely remove the cyclones pipe and tape off the holes. I was impressed with how easy it looked and your resulting improved air flow. You may have to relocate the filter if you ever have an electrical inspection. The Super Dust Deputy XL cyclone is designed to mount directly to the lid of the barrel. $99 + $20 shipping. My latest undertaking helped our garage look and function more like a woodworking shop. (LogOut/ 11. There are a few other tools we dont leave hooked up but can hook them up when needed via blast gates. I knew it was going to take a while at the computer to respond. 9. I am intrigued to look into the JET impeller now that you mention it and Rikon has raised their price. Bill Pentz has done extensive work on dust collection due to health conditions dust has caused. Do you have any specs on the filter how many sq ft of filter media? Hopefully, this Christmas I will have a planer to test. My longest run is quit 25 but my thinking is the 6 is better for longer runs because the air is restricted less. I really like your dust collector build. View or Download the 3D SketchUp model in the 3D Warehouse. I also had a few scrap pieces of plywood and I picked up 10 2x4s from the local home center. 5. I added 4" PVC duct pipes overhead and used 2 Harbor freight dust collector accessory kits to connect my Unisaw, radial arm saw, planer, home brewed panel saw and bead blasting cabinet.